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[Film Properties and Measurements] - Determination of film corrosion resistance

Abstract: 涂膜耐腐蚀性测定评估涂层在腐蚀介质(如酸、碱、盐等)中的稳定性能。常用的方法包括盐雾试验法、湿热试验法、直接腐蚀试验法和模拟实际使用环境试验法。盐雾试验法通过在盐水雾室中测试涂层的耐腐蚀性能,湿热试验法通过高温高湿环境模拟实际使用条件,直接腐蚀试验法将样品放置于真实腐蚀介质中,模拟实际使用环境试验法则控制多种环境因素来评估涂层的耐腐蚀性能。这些方法帮助预测涂层的耐久性,为涂层的维护和改进提供数据支持。

The corrosion resistance of the coating film means that the coating film can maintain certain physical and chemical properties under corrosive media (such as acid, alkali, salt, etc.). The corrosion resistance of coatings is one of the important indicators for evaluating the quality of coatings.

Coating corrosion resistance measurement is a method to evaluate the stability of coatings in corrosive media. It is mainly used to test the durability and corrosion resistance of coatings in corrosive media.

Coating film corrosion resistance determination is usually tested using a salt spray Test Chamber. This instrument can simulate corrosive media, such as seawater, acid rain, etc., and test the durability and corrosion resistance of coatings in these media. In the salt spray Test Chamber, the coating sample is placed in a constant high temperature, high humidity and salinity environment for a certain period of time. During the test, changes in properties such as appearance, color, adhesion, weight and hardness of the coating sample are detected to evaluate the corrosion resistance of the coating.

Coating corrosion resistance measurement can be used to evaluate the durability and stability of various types of coatings, such as automotive paints, architectural coatings, marine coatings, etc. By measuring the performance changes of coatings in corrosive media, the durability and life of coatings can be predicted, providing basic data for formulating coating maintenance and improvement programs.

The main methods for measuring the corrosion resistance of coating films are as follows:

Salt spray test method

Salt spray test is one of the commonly used methods to evaluate the corrosion resistance of coating films. This method is to place the sample in a salt water spray chamber and evaluate the corrosion resistance of the coating through the corrosion effect of the salt water spray. In the experiment, the coating on the surface of the sample should be flat, free of pores, pitting and pollution.

Damp heat test method

The damp heat test method is an accelerated test that can be used to evaluate the corrosion resistance of coatings under high temperature and humidity conditions. Usually, the sample is placed in a test box with constant temperature and humidity, and the environment of the coating in actual use is simulated by moisture and high temperature. The exposure time of the sample in the humid and hot environment can be adjusted according to the actual situation.

Direct corrosion test method

Direct corrosion test method is a test method that simulates the actual corrosive environment. The sample is placed in the actual corrosive medium, and the corrosion resistance of the coating is evaluated by evaluating the corrosion resistance of the sample in the corrosive medium. During the experiment, the exposure time of the sample and the concentration and temperature of the corrosive medium should be controlled to ensure the reliability of the test results.

Simulation of actual use environment test method

The simulated actual use environment test method is to expose the sample to a test box that simulates the actual use environment for testing. During the experiment, parameters such as temperature, humidity, oxygen concentration and corrosive medium should be controlled to simulate the actual use conditions and evaluate the corrosion resistance of the coating in actual use. This method can more realistically reflect the corrosion resistance of the coating, but the test period is relatively long.


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