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Eletroplating platings thickness measurement

Abstract: 本文探讨了电镀镀层厚度测量的重要性及操作步骤。电镀工艺通过电化学方法将金属镀层附着于基材表面,镀层厚度对产品质量和性能有显著影响。厚度过大或过小都可能引发表面缺陷、性能下降或产品失效,因此,准确测量电镀层厚度是确保生产质量和工艺稳定性的关键。文章介绍了涂层测厚仪在电镀镀层厚度测量中的广泛应用,包括其操作步骤,如仪器校准、样品准备、实际测量和数据记录。特别强调了测量前校准仪器、确保探头贴紧表面、选择正确测量模式和测量后清洁探头的重要性,以提高测量的准确性和可靠性。

The main reason for measuring the thickness of electroplated coatings is to ensure the quality and stability of the electroplating process. The electroplating process is the process of electrochemically plating metal or other materials onto the surface of another material. The thickness of a plating layer has a significant impact on its quality and performance, so measuring plating thickness is an important step in ensuring a product meets specification.

Too thick or too thin plating will lead to product quality problems. An overly thick electroplating layer may cause problems such as unevenness, distortion, and cracks on the surface of the product. At the same time, an overly thick electroplating layer may also cause the size of the product to be too large. Too thin electroplating layer may lead to problems such as insufficient surface gloss and poor corrosion resistance of the product, and may even lead to product failure.

Therefore, measuring the thickness of the electroplating layer can help manufacturers find quality problems in time during the production process, avoid product quality problems, and help improve the reliability and efficiency of the production process. At the same time, the measurement of the thickness of the electroplating layer can also help to formulate appropriate process parameters in order to optimize the electroplating process and improve the quality and performance of the product.

Electroplating coating thickness measurement with Figure 1

The coating Thickness Gauge is a tool for measuring the coating thickness on the surface of an object, and is often used in the measurement of the thickness of the electroplating coating.

application:

Coating Thickness Gauges are widely used in the measurement of electroplating coating thickness, and can be used to measure the thickness of various metal electroplating, alloy electroplating, organic coatings, etc., including nickel, chromium, zinc, silver, copper, etc. This instrument is commonly used in industrial production and quality control to ensure that coatings are of the required thickness and meet product specifications.

Steps

  1. Turn on the coating Thickness Gauge, and place the measuring probe on the standard plate for calibration to ensure the accuracy of the instrument.

  2. Prepare the object to be tested to measure the thickness of the coating to ensure that the surface is clean, smooth and free of impurities.

  3. Place the measuring probe on the surface of the object to be measured, make sure it is in close contact with the surface, and select a suitable measurement position.

  4. To turn on the coating Thickness Gauge and start measuring, place the probe on the surface of the object to be measured and wait for the instrument to read. The readings are usually in millimeters or microns.

  5. Record the coating thickness of the measured object according to the measurement results, and save the results in a suitable record form or data system for subsequent use.

  6. After finishing the measurement, turn off the coating Thickness Gauge and clean the measuring probe for the next use.

Precautions

  1. Ensure the accuracy of the instrument and calibrate the probe to the standard plate before measurement.

  2. When measuring, make sure that the probe is in close contact with the surface of the measured object to avoid measurement errors.

  3. For different types of coatings, appropriate measurement modes should be selected to ensure accuracy.

  4. During the measurement process, the hand should be kept stable to avoid vibration from interfering with the measurement results.

  5. The probe should be cleaned in time after the measurement to avoid contamination and damage.

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