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Dry-film thickness measurement of conformal paint

Abstract: 本文探讨了三防漆干膜厚度的测量方法。三防漆用于保护金属表面,特别是在恶劣环境下,如海洋和高湿地区。准确测量干膜厚度对确保涂层质量和保护效果尤为重要。干膜厚度过薄可能导致保护不足,而过厚则可能增加成本和引发涂层问题。使用涂层测厚仪可以有效测量三防漆的干膜厚度,从而确保涂层符合设计要求并保持适当的成本效益。在操作过程中,需准备并校准涂层测厚仪,清洁待测表面,确保传感器头与表面平行,并记录测量结果。建议进行多点测量以提高准确性,并在测量后清理仪器。不同类型的涂层测厚仪可能有不同的操作要求,应根据具体情况选择合适的仪器并遵循操作手册。

Conformal paint is a kind of anti-corrosion, moisture-proof and anti-corrosion special coating, which is usually used in the protection of metal surfaces in harsh environments such as marine, coastal and high temperature and high humidity. Measuring the dry film thickness of the conformal coating is very important as it ensures the quality and protection of the coating. If the dry film thickness is too thin, the coating cannot provide sufficient protection, making the surface of the object vulnerable to mechanical wear, chemical corrosion, etc., thereby affecting the service life and performance of the object. However, if the dry film thickness is too thick, it will increase the cost of the coating and may cause problems such as cracking or peeling. Therefore, measuring the dry film thickness of the conformal coating can help ensure that the coating meets the design specifications and achieves a balance between coating quality and cost. In addition, if the dry film thickness is measured during painting, construction quality problems can be found in time and adjustments can be made to ensure the coating effect and service life.

Three anti-paint dry film thickness measurement with Figure 1

The coating Thickness Gauge can be used to measure the dry film thickness of the three anti-paints to ensure the coating quality and protection performance.

application

  • Measure the dry film thickness of the conformal coating to ensure the quality and protective performance of the coating.

  • Check coating thickness during application to ensure required specifications and requirements are met.

  • During routine maintenance and overhaul, check the remaining thickness of the conformal coating to assess its service life.

Steps

  1. Prepare the coating Thickness Gauge and calibrate it according to the operating manual.

  2. Clean the surface to be tested to ensure it is free of impurities or coating defects.

  3. Attach the sensor head of the coating Thickness Gauge to the surface to be measured, making sure it is parallel to the surface.

  4. Record the dry film thickness by reading the value on the display of the coating Thickness Gauge.

  5. According to actual needs, take multi-point measurement to obtain more accurate results.

  6. After the measurement, clean the coating Thickness Gauge and store the data.

Coating Thickness Gauges of different types and thicknesses may have different operating procedures and usage requirements, so the appropriate coating Thickness Gauge should be selected according to the specific coating type and thickness, and operated in accordance with the operation manual.


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