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Necessity and method of wet-film and powder thickness measurement and estimation of Dry-Film

Abstract: 在涂装过程中,测量湿膜厚度对确定最终干膜厚度尤为重要。涂装过厚会导致固化过程中涂层出现裂纹,而涂装过薄则增加基体未被充分保护的风险,可能导致锈点。在粉末涂层行业,湿膜厚度的正确测量确保了最终产品的附着力和外观等级。测量湿膜厚度的方法包括使用湿膜梳、测厚仪和湿膜轮等仪器,通过这些仪器测得的湿膜厚度与干湿比率相结合,可以估算最终的干膜厚度,从而优化涂装质量,避免材料浪费和性能问题。

 When applying liquid or powder coatings, it is possible to determine the thickness of the final dry film by measuring the uncured film thickness.

In the actual coating process, coating too much paint will inevitably waste time and materials, which will affect the performance and final effect of the product. Too thick wet film will cause cracks in the coating during curing; too little paint will increase the risk that the substrate will not be adequately protected, resulting in rust spots.

In the powder coating industry, ensuring that the final product has the correct adhesion and appearance grade depends on the thickness of the powder prior to the curing process. Too much powder reduces adhesion, and too little powder causes the coating to fade and reduce gloss.

Wet film thickness measurements include wet film combs, Thickness Gauges, and wet film wheels. No matter which instrument is used, the coating thickness is measured and the final dry film thickness is estimated using the coating dry: wet ratio.


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