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A Brief Discussion on the Difference between Disperser and Stirrer

Abstract: 分散机和搅拌机是两种不同的混合设备,各自有独特的原理和应用。分散机通过高速旋转的刀片或转子产生剪切力,将物料剪切成更小的颗粒,主要用于颗粒分散和悬浮液制备,适合涂料、颜料和医药等行业。搅拌机则利用搅拌器在液体中产生剪切和搅拌力,用于液体的混合、均质化和溶解,广泛应用于食品、化工和制药行业。分散机结构复杂,高速高功率,而搅拌机结构简单,操作维护方便。根据具体工艺需求,可以选择单独或结合使用这两种设备。

Dispersers and mixers are two commonly used mixing equipment, and they have some differences in principle, application and mixing effect. The following are the main differences between dispersers and mixers:

principle

Disperser: The disperser uses a high-speed rotating blade or rotor to generate shear and centrifugal forces to shear and disperse materials to smaller particle sizes. It is mainly used in the process of particle dispersion, dispersion mixing and solid dispersion.

A Brief Discussion on the Difference between Disperser and Stirrer Figure 1

Mixer: The mixer generates shearing and stirring force in the liquid through a mixer or stirring paddle to mix the materials. It is mainly used in the process of liquid mixing, homogenization and dissolution.

A Brief Discussion on the Difference between Disperser and Stirrer Figure 2

Mixing effect:

Disperser: The disperser is mainly used to disperse the particles to a smaller size, so that the solid particles are evenly dispersed in the liquid. It can achieve a high degree of dispersion and homogenization.

Mixer: The mixer is mainly used for liquid mixing, and the materials are mixed evenly through the movement of the mixer or stirring paddle. It can realize the mixing and dissolving effect of materials.

Application field:

Disperser: Disperser is widely used in particle dispersion, suspension preparation, colloid preparation, nanoparticle preparation and other processes, suitable for coatings, pigments, inks, cosmetics, medicine and other industries.

Mixer: Mixer is widely used in food, chemical, pharmaceutical, cosmetics and other industries for liquid mixing, homogenization, dissolution, emulsification and other processes.

Equipment structure:

Disperser: Dispersers usually have high-speed rotating blades or rotors for generating shearing and centrifugal force. Its structure is complex and requires high power and high-speed operation.

Mixer: Mixer is usually composed of mixer, motor, drive device and container. Its structure is relatively simple, and operation and maintenance are relatively easy.

Suitable equipment needs to be selected according to specific application needs and process requirements. Dispersers are more suitable for particle dispersion and solid dispersion processes, while mixers are more suitable for liquid mixing and dissolution processes. In some cases, dispersers and mixers can also be used in combination to achieve better mixing results.

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