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Application of shakeout Tester in aluminum surface coating abrasion resistance testing

Abstract: 落砂试验仪在铝表面涂层(如阳极氧化膜和有机聚合物膜)的耐磨性测试中尤为重要。通过模拟实际使用中的磨损情况,该设备利用特定的磨料从规定高度自由落下并冲击样品表面,评估涂层的耐磨性能。测试过程中,测定磨料的质量或体积以及落砂时间,以反映涂层在磨损条件下的表现。这种方法不仅提供了涂层耐磨性的客观数据,还为生产厂家优化产品设计和工艺提供了重要参考。根据涂层种类,落砂试验仪分为A型和B型,以确保测试的准确性和可靠性。此外,测试要求符合一定的环境和工作条件,以确保结果的准确性和可重复性。通过该测试,能够有效识别和解决涂层耐磨性问题,提升产品质量和性能,推动涂层技术的发展和应用。

The falling sand Tester plays a key role in testing the wear resistance of anodized films and organic polymer films on aluminum surfaces. This test is designed to evaluate the coating's wear resistance under real-world usage conditions to ensure it maintains stable performance and appearance over long periods of use.

This test uses a specific device to simulate the wear conditions in the real environment by controlling the abrasive to fall freely at a specified height and impact the sample surface. When an abrasive impacts the surface of a sample, it gradually wears away the coating until it wears through. By measuring the shakeout time and the mass or volume of the abrasive, the wear resistance of the coating can be evaluated. This testing method can objectively reflect the performance of the coating when subjected to external wear and provide important reference for manufacturers to optimize product design and production processes.

The falling sand Tester is classified according to different test film types and abrasive types to ensure the accuracy and reliability of the test. For anodized films and anodized electrophoretic paint composite films, the Type A falling sand Tester is usually used; while for organic polymer spray films, the Type B falling sand Tester is used. In addition, the test process is also required to meet a series of environmental and working conditions, such as ambient temperature, relative humidity, wind shelter, etc., to ensure the accuracy and repeatability of test results.

Application of Falling Sand Tester in Abrasion Resistance Testing of Aluminum Surface Coatings Figure 1

Through the test of the falling sand Tester, problems with the wear resistance of the coating can be discovered and solved in time, improving the quality and performance of the product and extending its service life. This test is of great significance to the development of the coating industry, promoting the advancement of coating technology and expanding the scope of applications.


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