Moulding Application of Laboratory Film Coater on Shading Film

Summary: 

As a common experimental equipment, laboratory film scrapers are widely used in the field of scientific research. This article will discuss the application of laboratory film scrapers in the preparation process of light-shielding films, including its principles, operating methods, advantages and practical applications in scientific research laboratories.

introduction: 

Light-shielding film is a common functional film that can effectively block light and is used in various fields, such as construction, agriculture, automobiles, etc. In the field of scientific research, the preparation of high-quality light-shielding films is of great significance for studying optical properties and developing new materials. As a common film preparation equipment, the laboratory film scraper has unique advantages and application value in the preparation of light-shielding films.

1. Principle and working method of laboratory film scraping machine

The laboratory squeegee is a device used for coating films, and its working principle is based on the movement of the coating squeegee. Usually, the scraper machine consists of a coating module, a scraper module, a bracket and a control system. During the working process, the film solution or paint is first evenly coated on the surface of the substrate, and then scraped flat with a scraper so that the film forms a uniform thin layer on the surface of the substrate.

The working methods of laboratory film scrapers can be divided into two types: manual and automatic. Manual film scrapers require the operator to manually control the movement of the scraper and adjust the distance and angle between the scraper and the substrate to achieve uniform coating of the film. The automatic film scraping machine automatically completes the coating and scraping process through preset programs, improving production efficiency and coating quality.

2. Application of laboratory film scraping machine in preparation of light-shielding film

• Selection of light-shielding film materials

In the process of preparing light-shielding films, the selection of materials is crucial. Commonly used materials include polyethylene, polypropylene, polyvinyl chloride and other polymer materials with good optical properties and weather resistance. Through the laboratory film scraper, these materials can be evenly coated on the surface of the substrate to form a film with a certain thickness and uniformity.

• Film thickness control

The optical properties of light-shielding films are closely related to their thickness, so the thickness of the film needs to be precisely controlled. The laboratory film scraper is equipped with a scraper adjustment device, which can adjust the distance between the scraper and the substrate as needed to control the thickness of the coating film. Through the precise control of the laboratory film scraper, a light-shielding film with uniform thickness and high precision can be prepared.

• Improvement of surface quality

The surface quality of the light-shielding film directly affects its optical performance and service life. Traditional coating methods are often prone to surface defects such as bubbles and scratches, which affect the quality and use effect of the film. The laboratory film scraper uses a scraper to smooth the film, which can effectively improve the flatness and smoothness of the film surface, reduce surface defects, and improve the quality and performance of the film.

• Optimization of process parameters

Preparing high-quality light-shielding films requires not only high-quality materials, but also reasonable process parameters. The laboratory film scraper has a variety of process parameters that can be adjusted, such as scraper speed, scraper pressure, coating speed, etc., which can be flexibly adjusted and optimized according to actual needs to achieve the best coating effect and film performance.

3. Practical application of laboratory film scraping machine in scientific research laboratories

As a common film preparation equipment, laboratory film scrapers are widely used in scientific research laboratories. Mainly reflected in the following aspects:

• New material research and development

Laboratory film scraping machines can be used to prepare various functional films, such as optical films, photovoltaic films, waterproof films, etc., providing important technical support for the research and development of new materials. By adjusting process parameters and material formulas, thin film materials with specific properties and application values ​​can be prepared, providing a reliable experimental platform for the research and development of new materials.

• Optical performance research

The optical performance of light-shielding film is one of its important functions, affecting its application in construction, agriculture, automobiles and other fields. The light-shielding film samples prepared by the laboratory film scraper can be tested and analyzed for optical properties, such as light transmittance, reflectivity, weather resistance and other indicators, providing reliable data support for the research and development of optical materials.

• Application performance testing

In addition to optical properties, the application performance of light-shielding films is also one of the focuses of scientific research. The light-shielding film samples prepared by the laboratory film scraper can be tested for various application performance, such as tensile strength, abrasion resistance, weather resistance and other indicators, to evaluate their performance in practical applications, and provide a basis for the optimized design and engineering of light-shielding films. The application provides an important reference basis.

Conclusion

As a common film preparation equipment, the laboratory film scraper has important application value in the preparation of light-shielding films. By precisely controlling process parameters and optimizing operating methods, light-shielding film samples with uniform thickness and excellent quality can be prepared, providing important technical support and experimental platform for research work in scientific research laboratories. With the continuous development and innovation of science and technology, I believe that the application of laboratory film scrapers in the field of light-shielding film preparation will be further expanded and deepened.