Application of Laboratory Film Applicator on Pearl Cotton Moulding

introduction

Driven by modern technology, the application of laboratory film coating machines has covered various fields, including the production of pearl cotton films. Pearl cotton is a lightweight, soft, durable and thermally insulating material that is widely used in packaging, filling, protection and other fields. By coating the pearl cotton with a film, it can not only increase the wear resistance and aesthetics of its surface, but also improve its functionality. This article will discuss the purpose, principle, operation and maintenance of the laboratory coating machine for film production on pearl cotton.

1. The purpose of film making

Improve surface performance: By coating the surface of pearl cotton with a film layer, the wear resistance and water resistance of the surface can be increased, and its service life and scope of application can be improved.

Beautify the appearance: The coating layer can make the surface of pearl cotton smoother and more uniform, improve its appearance and texture, and increase the attractiveness of the product.

Functional enhancement: According to needs, membrane materials with specific functions can be selected, such as waterproof membranes, anti-static membranes, etc., to enhance the functionality of pearl cotton.

2. Principle of film making

The principle of the laboratory coating machine to film on pearl cotton mainly includes the coating system, drying system and control system.

The coating system applies coating evenly on the surface of pearl cotton through a coating roller or sprayer. Parameters such as the rotation speed of the coating roller or sprayer and the coating thickness can be adjusted as needed to ensure the uniformity and thickness of the coating layer. The coated pearl cotton needs to be cured and dried through a drying system to ensure the stability and durability of the coating layer. Common drying methods include oven drying, UV curing, etc. The control system ensures the stability of the film-making process and product quality by monitoring and adjusting coating parameters, drying temperature, etc. in real time.

3. Operation process

1. Place the pearl cotton on the workbench of the coating machine and adjust the position and parameters of the coating roller or sprayer.

2. Start the coater and apply the paint evenly on the surface of the pearl cotton to ensure the uniformity and thickness of the coating layer.

3. Send the coated pearl cotton to the drying system for solidification and drying, and adjust the drying time and temperature as needed.

4. After the coating layer is completely dry, conduct quality inspection to ensure that the quality and stability of the coating layer meet the requirements.

5. Clean the coating machine and coating system in time to keep the equipment clean and in good condition and extend the service life of the equipment.

4. Maintenance

Regular cleaning: Clean the coating machine and coating system regularly to prevent paint residue and clogging and keep the equipment smooth.

Lubrication and maintenance: Regularly lubricate and maintain the lubricating parts of the coating machine to ensure the normal operation and life of the equipment.

Troubleshooting: Handle equipment failures in a timely manner, repair or replace damaged parts, and ensure the stability and reliability of the equipment.

Regular inspections: Conduct comprehensive inspections and maintenance on the coating machine on a regular basis, deal with problems in a timely manner, and prevent failures.

in conclusion

The application of the laboratory coating machine to film on pearl cotton achieves precise control and optimization of the coating layer on the surface of pearl cotton through the synergy of the coating system, drying system and control system. Proper operation and maintenance of the film coating machine can improve the efficiency and quality of EPE film production, meet the needs of different fields, and promote the development and application of EPE products.