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Principle, Application and Selection of Eddy current Coating Thickness Gauge

Abstract: 本文介绍了涡流涂层测厚仪的工作原理、应用场景及选型要点。涡流涂层测厚仪通过检测金属表面涂层产生的涡流效应,测量涂层厚度,广泛应用于汽车制造、航空航天和金属加工领域。文章详细探讨了该设备在防腐涂层、隔热涂层及电镀层测量中的实际应用,并提出选型建议,包括测量范围、精度、探头类型和数据处理功能的考虑。最后,文章强调选用便携且易操作的设备能够有效提升现场检测的效率和准确性。

Eddy current coating Thickness Gauge is a professional equipment used to measure the thickness of metal surface coatings, which is widely used in automobile manufacturing, aerospace, metal processing and other fields. This article will introduce the working principle, application areas, and selection points of eddy current coating Thickness Gauges to help readers better understand and choose the right equipment for their needs.

Principle

The working principle of eddy current coating Thickness Gauges is based on the eddy current effect. When the coating Thickness Gauge comes into contact with a metal surface, the eddy current coating Thickness Gauge generates eddy currents by sending an AC electromagnetic field signal to the metal surface. The induced resistance of eddy currents is inversely proportional to the thickness of the coating. By measuring the change in the eddy flu strain resistance, the thickness of the coating can be calculated. Its main components include transmitting probes, receiving probes and signal processing systems.

Apply

In the automobile manufacturing process, eddy current coating Thickness Gauges are widely used to measure the thickness of anti-corrosion coatings on the surface of automobiles, such as primers, topcoats, etc. By measuring the thickness of the coating, the uniformity and quality of the coating can be ensured, and the durability and appearance quality of the car can be improved.In the aerospace field, eddy current coating Thickness Gauges can be used to measure the thickness of aircraft surface coatings, such as anti-corrosion coatings, thermal insulation coatings, etc., to ensure the flight safety and performance stability of aircraft.In the metalworking industry, eddy current coating Thickness Gauges are used to measure plating, coatings, etc., on metal surfaces. For example, the coating thickness of an electroplated part is measured to ensure that it meets the specified requirements for corrosion protection and mechanical properties.

Eddy Current Coating Thickness Gauge 1


Selection points

Different application scenarios have different requirements for the scope and accuracy of coating thickness measurement, so it is necessary to consider whether the measurement range and accuracy meet the actual needs when selecting the model.Probe types for eddy current coating Thickness Gauges include single and dual probes. Choosing the right probe type needs to be evaluated based on the nature and surface condition of the object to be measured.Modern eddy current coating Thickness Gauges are often equipped with data processing software that can process and analyze the measurement data and output corresponding reports. When selecting a model, it is necessary to consider whether the data processing and output methods meet the actual requirements.For applications that require on-site coating thickness measurement, portability and ease of operation are important considerations. Therefore, choosing an eddy current coating Thickness Gauge that is portable and easy to operate can increase productivity.

Epilogue

As an important quality inspection equipment, eddy current coating Thickness Gauge plays an important role in automobile manufacturing, aerospace, metal processing and other fields. Choosing the right eddy current coating gauge is important to improve production efficiency and product quality.

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