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Wire Bar Applicator rod and wet Film Applicator difference video tells you

Author: 南北潮
Abstract: 本文通过视频介绍了线棒刮膜棒和湿膜涂布器的区别。线棒刮膜棒基于Mayer原理,可以实现多种不同厚度的阶梯膜,适用于超薄涂覆和多层薄膜制备,但清洗困难且在高粘度浆料中效果不佳。线棒的长度和涂覆直线性也会影响涂覆精度。湿膜涂布器通过中间凹槽控制膜厚,适合处理高粘度浆料且易于清洗,但难以实现细分的阶梯膜厚和多层涂覆,膜厚范围有限,且大涂覆宽度时材料成本高。

According to the Mayer principle, Mayer Rods is theoretically capable of realizing a variety of step films of different thicknesses, such as 1 micron, 2 micron, 3 micron, etc., which has advantages in the preparation of ultra-thin coating and step films of different thicknesses. At the same time, Mayer Rods is also capable of preparing multi-layer films, which can be achieved with coating widths ranging from a few centimeters to a few meters. However, its disadvantage is that it is difficult to clean, and special gap rods need to be used when the viscosity is greater than 1000cp, which is not recommended when it exceeds 3000cp; in addition, too long rods can affect the linearity of the coating, thus affecting the coating accuracy.

As for the Applicator, the film thickness is mainly controlled through the middle groove, but it is difficult to achieve the subdivided stepped film thickness, which is usually set to 20 microns, 50 microns, 100 microns, etc. However, when dealing with high viscosity slurry, the device can avoid scratches and is easy to clean. However, the disadvantage is that multi-layer coating cannot be realized, and the optional film thickness range is narrow; when the coating width is large, the material cost is too high, and the fluid with too low viscosity is difficult to control the film thickness.



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