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Laboratory Technology and Application of Polyvinyl Alcohol Film Coating on Ultrafiltration Membrane

Abstract: 本文探讨了在超滤膜上涂覆聚乙烯醇(PVA)薄膜的实验室技术与应用。通过涂覆PVA薄膜,可以显著提升超滤膜的抗污染性能、选择性及过滤效率,从而延长其使用寿命。文章详细介绍了涂覆层的厚度选择、性能测试方法及设备应用,包括膜的孔径、透水性能、抗污染性能、机械强度、化学和热稳定性等测试。特别强调了选择适当涂膜设备(如旋转涂膜机、刮刀涂膜机等)的重要性,以确保涂覆层的厚度和均匀性。通过案例分析,展示了线棒刮刀涂膜机的应用效果及其在实际操作中的优势。总结认为,这项技术不仅在实验室研究中关键,也在工业应用中具有广泛前景,为超滤膜的优化和科技发展提供了坚实支持。

In the laboratory, coating a polyvinyl alcohol (PVA) film onto an ultrafiltration membrane is a common technical method to improve the performance of the membrane. Ultrafiltration membranes have a wide range of uses in a variety of applications, such as water treatment, pharmaceutical, food, and industrial applications. By coating PVA, the anti-fouling performance and selectivity of ultrafiltration membranes can be significantly improved, thereby extending their service life and enhancing their filtration efficiency.

The thickness of the coating layer needs to be considered before performing experiments with ultrafiltration membranes coated with PVA films. In general, the dry film thickness of the coating layer usually varies between a few nanometers to a few microns, depending on the application and the structure of the membrane. For example, in water treatment applications, coating thicknesses between 50 nm and 200 nm are generally recommended to ensure that the membrane effectively filters organics and microorganisms from the water.

In order to evaluate the performance of ultrafiltration membranes after PVA coating, a variety of performance tests are required. These tests include, but are not limited to, pore size and pore size distribution tests of membranes, water permeability tests, anti-fouling performance tests, mechanical strength tests, chemical stability tests, thermal stability tests, selectivity tests, and surface property tests. Each test is designed to evaluate the specific effect of the coating on the film's performance, ensuring its stability and effectiveness in real-world applications.

In the laboratory, choosing the right coating equipment is crucial. Commonly used coating equipment includes rotary coaters, squeegee coaters, dip coaters, sprayers, and solvent evaporation coaters. These devices can precisely control the thickness and uniformity of the coating layer according to the experimental requirements, thus ensuring the accuracy and reproducibility of the experimental results.

In the user case of the North and South Tides, the customer chose the wire rod scraper film coating machine for scraping, and the film coating machine with vacuum adsorption function was used, which could fix the substrate more smoothly and firmly to ensure the flatness of the film substrate.

Laboratory technology and application of coating polyvinyl alcohol film on ultrafiltration membrane Figure 1

In conclusion, the coating of PVA membranes with ultrafiltration membranes is a key laboratory technology that can improve the functional properties of ultrafiltration membranes and adapt them to different application needs. Through scientific experimental design and rigorous performance testing, it can provide a solid foundation for the optimization and application of ultrafiltration membranes. This method not only has an important application in laboratory research, but also provides strong support and application prospects for the development of practical industry and science and technology.


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