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How to determine film Adhesion by cross-cutting method?

Abstract: 本文介绍了使用划格法测定漆膜附着力的步骤和要求。该方法通过在涂层上切割直角网格图形,并使用胶带测试涂层的附着能力。适用于涂膜厚度小于250μm的涂层,不适用于有纹理的涂层。仪器包括单刃或多刃刀具、软毛刷、透明胶带和放大镜。测量过程涉及选择适当的刀具切割样板、用胶带固定并撕离,再根据脱落情况评定附着力。最终结果根据国家标准GB/T 9286的六级分类进行报告。

Scope and description

This method is suitable for assessing the resistance of a coating to detachment from a substrate when the penetration of the coating to the substrate is cut in a rectangular grid pattern. This method is not suitable for coatings with a film thickness greater than 250 μm, nor for textured coatings.

Instruments and Materials

(1) Cutting tool

① Single-edged tool, as shown in Figure 1-4-29, is suitable for any substrate. In order to cut the spacing correctly, a series of guide and blade spacing devices are required, as shown in Figure 1-4-30.

② Multi-edged tool As shown in Figure 1-4-31, it has 6 cutting edges, and the cutting edge interval is 1mm or 2mm (not suitable for thick coating or hard coating greater than 120μm)

(2) Soft brush.

(3) Scotch tape

The width is 25mm, and the adhesion is (10±l ) N/25mm or agreed upon.

(4) Magnifying glass

The magnification is 2x or 3x.

How to measure the adhesion of paint film by cross-hatch method?  Picture 1                              

 Figure 1-4-29 Single-edged cutting tool Figure 1-4-30 Sequence of blade spacing

test methods

(1) Select a suitable tool according to the substrate and paint film thickness, and check whether the blade is sharp, otherwise, it should be replaced.

The paint film with a thickness of 0-6 μm and applied on a hard substrate is a cross-cut device with a blade interval of 1 mm; Or the paint film on the soft substrate is a cross-cut device with a blade interval of 2mm; the thickness is 121 ~ 250 μm and applied to a paint film on a hard or soft substrate with a blade interval of 3mm.

(2) Place the painted surface of the sample on a hard, flat surface. Hold the cutting knife so that the knife is perpendicular to the surface of the model, apply force evenly, and draw 6 parallel cutting lines in a steady manner. Then draw 6 parallel cutting lines perpendicular to the original cutting line at an angle of 90° to form a grid pattern. All cuts need to penetrate the surface of the substrate.

(3) Use a soft-bristled brush to gently sweep backwards and forwards several times along each diagonal of the grid pattern.

(4) Apply tape on the sample plate of the hard substrate, remove the front section of the tape, then cut off the tape with a length of about 75mm, place its center point above the grid and flatten it, the length of the tape should exceed the grid by at least 20mm, and ensure that It is in full contact with the paint film (Figure 1-4-32).

How to measure the adhesion of paint film by cross-hatch method?  Picture 2

Figure 1-4-32 Determine the position of the tape according to the grid Figure 1-4-33 Schematic diagram of tearing off the tape from the grid


(5) Within 5 minutes of sticking the tape, hold the suspended end of the tape, and at an angle of 60° as far as possible with the surface of the sample, tear off the tape smoothly within 0.5~1.0s (Figure 1-4-33) . Then observe the peeling phenomenon of the paint film visually or with a magnifying glass agreed by both parties.

(6) Conduct tests on three different parts of the sample surface, and record the cross-cut test grade.

(7) If a motor-driven cutter is used to cut the coating, the operation steps are the same as manual operation.

The result shows

According to the 6-level classification in Table 1-4-3, evaluate the peeling area of the coating in the cross-cut area of the model.
How to measure the adhesion of paint film by cross-hatch method?  Picture 3

The results are reported as the consistent results of the three groups of cutting evaluations.

Reference standard

National standard GB/T 9286 "Paint and varnish paint film cross-cut test"


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