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Preparation process of electron beam curing Wooden furniture coatings

1. Formulation design

component name

Specifications

parts by mass

  acrylic acid

aggregation level

13.2

  Styrene

aggregation level

190.3

  Methyl methacrylate

aggregation level

183

  Benzoyl peroxide

 

9.73

  Trimethylolpropane

industrial grade

140.3

  soybean oil fatty acid

industrial grade

231

  Phthalic anhydride

industrial grade

120

  ethyl acrylate

Thinner

Appropriate amount

  1,6-Hexanediol Diacrylate

Active diluent

Appropriate amount

2. Preparation process

1) Acrylic acid, styrene, methyl methacrylate ternary copolymerization esterification reaction

13.2 g of acrylic acid, 190.3 g of styrene, 180.3 g of methyl methacrylate, and 7.73 g of benzoyl peroxide (BPO) were added to a separatory funnel. Add 366 mL of xylene into the four-neck flask, start the stirrer, heat to 138 °C, start adding the mixed monomers in the separatory funnel dropwise, keep the temperature at 138 °C for 2 h, and complete the addition in 3 h to complete the reaction. Add 1 g of BPO and dissolve it in 34 mL of xylene at 138 °C and 4 h respectively, and drop each time at 138 °C for about 1 h to form a ternary random copolymer. After the above reaction for 5 h, the temperature of the reaction system was lowered to 100 °C, and N2 was introduced to fill the reactor with N2, then 120 g of phthalic anhydride was added, heated to 230 °C for 2 h, and the reaction was completed.

2) Synthesis of polyurethane

116g of toluene-2,4-diisocyanate (TDI) was placed in a four-necked flask, and 78 g of hydroxyethyl acrylate (EBA) was slowly added dropwise with a pager funnel, and the dripping was completed under constant stirring at 50 °C for 1 h, and finally at 60 °C Keep warm for 1 h.

3) Synthesis of modified acrylic resin

Lower the temperature of acrylic acid, styrene, and methyl methacrylate terpolymer to 50 °C, then slowly add the polyurethane with the molar number of moles, and complete the dropwise addition within 1 h under electric stirring, to obtain soybean oil fatty acid modified acrylic acid ester.

4) Preparation of paint

Take about 877g of the reaction product, adjust the temperature to 150°C, add 526g of cross-linking agent HDDA, lower the temperature to 60°C, and use 177g of ethyl acrylate to adjust the viscosity when the viscosity is high.

3. Main performance

High curing rate, suitable for high-speed mass industrial production.

4. Purpose

Electron beam cured wood coatings can be used as EB cured coatings for wood panels.

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