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Preparation of composite films by spin coating

Author: 王君涵
Source: 大连理工大学
Abstract: 本文探讨了旋涂法用于制备复合材料薄膜的技术过程。旋涂法是一种常用的薄膜制备技术,适用于均匀涂覆各种复合材料薄膜,包括聚合物基复合材料、有机-无机复合材料和光电材料等。其步骤包括:首先准备复合材料溶液,确保其均匀混合;然后处理基板,通常使用硅片或玻璃片,并进行清洗以提高附着性;接着将基板置于旋涂机上,滴加溶液并旋转基板以形成薄膜,旋转速度和时间可以调节薄膜厚度;涂层后让溶剂挥发,薄膜凝固;最后进行固化或烘烤,以获得所需性质的薄膜。文章还提供了具体的实验步骤,包括使用聚偏氟乙烯(PVDF)溶液在ITO导电玻璃上制备薄膜,并讨论了不同溶液浓度和处理条件对薄膜性能的影响。

It is relatively simple to prepare thin films by spin coating, and the specific experimental scheme is divided into the following steps:

(1). Weigh polyvinylidene fluoride (PVDF) powder and dissolve it in a certain amount of N,N-dimethylformamide (DMF) solvent, or a mixed solution of DMF and acetone (DMF acetone=1:1) , and magnetically stirred for 2 hours under the condition of 60C to prepare 6%, 12%, and 15% PVDF solutions respectively. After standing for more than 12 hours, the PVDF solution was filtered, placed in a vacuum Drying Oven, and vacuumed at room temperature for 20 minutes.

(2). Clean the ITO conductive glass. The ITO conductive glass was first ultrasonically cleaned in acetone cleaning solution for 10 minutes, then in ethanol cleaning solution for 10 minutes, and finally in deionized water cleaning solution for 10 minutes, and then rinsed with alcohol. Dry the surface with a nitrogen torch to keep the conductive surface clean.

(3). As shown in Figure 3.2, use a rotary coating machine to coat the film, drop about 0.1ml of PVDF solution onto the surface of the conductive glass , first mix the glue at 500rpm for 20s, and then shake it at 1000, 1500, 2000, and 2500rpm respectively glue.

Composite film prepared by spin coating with Figure 1

(4). The prepared composite material film is placed in a Drying Oven, dried at 65°C for 1h, and then dried at 80°C for 12h. If a single-layer film is to be prepared, it is directly annealed at 110°C for 1h. If you want to make a multi-layer composite film, you need to drop the solution on the film, dry it in the same way and anneal it at 1109C for 1 hour.

(5). Use a vacuum coating machine to spray the electrodes. Mask the edges of the conductive glass with a stencil, leaving only the center of for metallization. In the relevant test of the thin film, the metal aluminum is sprayed as the electrode. A1 has good electrical conductivity, thermal and chemical properties, and is cheap. The thickness of the sprayed electrode is 200nm.

The process of preparing PVDF film mixed with KNN powder is similar, but the (1) stage of the above experiment has changed:

The polyvinylidene fluoride (PVDF) powder that takes 18g is dissolved in the N of 10m1, in the N,N-dimethylformamide (DMF) solvent, under the condition of 60 ℃ of magnetic stirring 2 hours, the DMF solution of making PVDF, Then the solution was left to stand at room temperature for more than 12 hours, and it was ready for use. A certain amount of piezoelectric ceramic powder was sieved through a 200-mesh standard sieve, and poured into 3ml of DMF. Ceramic volume fractions are 2.5% (KNN: 0.115g), 5% (KNN: 0.236g), 10% (KNN: 0.500g) , 15% (KNN: 0.794g), magnetic force at room temperature (25'C) Stirring for 30 minutes, followed by ultrasonic dispersion

20 minutes, and finally magnetically stirred for more than 1 hour. Next, the above KNN suspension was mixed with the PVDF solution, and magnetically stirred at 60℃. for 2 hours. Then, ultrasonically vibrate for 5 minutes to remove air bubbles in the solution, and then put it in a vacuum chamber to evacuate for 20 minutes.

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