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What is Rockwell Hardness?

Abstract: 本文讲述了洛氏硬度测试的基本原理和应用。洛氏硬度测试是一种常用的金属硬度测试方法,通过测量特定压头在金属表面产生的深度压痕来评估硬度。测试过程包括施加小载荷和主载荷,然后测量压痕的深度差异,最终将结果转换为硬度值。测试使用不同的标尺和压头,如金刚石圆锥和碳化钨圆,来适应不同硬度范围的材料。洛氏硬度测试因其可靠性、速度、解析度和较小的压痕面积而被广泛应用于冶金和工程领域。为了确保准确性,测试材料的厚度应至少为压痕深度的10倍,且应在平坦的表面上进行。

What does the Rockwell hardness test mean?

The Rockwell hardness test is a commonly used hardness test method. It is used on all metals except where the surface condition and metal structure can vary greatly.


This test measures the depth of indentation caused by the load or force on a specific indenter.

What is Rockwell Hardness?  Picture 1

Rockwell hardness test

Rockwell hardness testing is primarily performed with a test force, often referred to as a small load or preload. This is applied to a specific sample with the help of an indenter. This reflects the reference, or zero, done. After the secondary loading step, additional loads are applied to achieve the necessary test loads.


After applying force, stop for a predetermined period of time to allow elastic recovery. Then, the main load undergoes release and the resulting position is measured against the preload position. The difference in depth indentation is also measured between the values of main load and preload. The obtained distance is then converted to a hardness number.


There are many scales represented by a single letter, which utilize various indenters or loads. The result looks like "HRA", where A is considered a ratio. Essentially, harder substances are indicated by higher letters.


The most widely used indenter is the diamond cone, which can measure the hardness of carbides and steels at 120 degrees. Other materials, especially softer ones, are measured using tungsten carbide rounds. The test force and indenter together make up the Rockwell scale.


The main advantage of the Rockwell hardness test is that it can directly display the hardness value. This avoids tedious calculations that may be encountered with other techniques used to measure hardness. This method is commonly used in metallurgy and engineering. This test is widely used because it:

reliability

  • speed

  • resolution

  • robustness

  • Small indentation area

For accurate readings, the thickness of the test material should be 10 times the depth of the indentation. Readings should also occur on vertical or flat surfaces, as convex surfaces may cause lower readings.


In this case, a convex correction factor can be used.


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