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What is the electrolysis process?

Abstract: 电解工艺用于在基材表面均匀沉积致密的高铬非磁性合金,显著提升零件的耐磨性、滑动性能、抗咬合特性和耐腐蚀性。该工艺能够沉积高达99%的铬涂层,比传统镀铬工艺更为有效,且电解涂层通常比普通涂层更坚硬、更薄、更致密。电解过程中,基材金属需经过严格的清洁处理,以确保铬与金属的绝对粘合,避免在常规测试中出现剥落或碎裂现象。电解涂层具有极高的洛氏硬度、优良的润滑性能和耐腐蚀性,使得处理后的零件使用寿命显著延长。

The electrolytic process uniformly deposits a dense high-chromium non-magnetic alloy on the surface to be treated basic metal. The alloys used for electrolysis provide an unusual combination of bearing properties: extraordinary wear resistance, very low coefficient of friction, smooth sliding properties, excellent anti-seizure properties and beneficial corrosion resistance. Plated parts perform better and last 10 times longer than untreated products.

All electrolysis facilities carefully monitor the solution and application process. The result is a fine-grained chrome coating that is very hard, thin and dense, with absolute bonding qualities. The electrolytic process deposits 99% of the chromium coating on the base metal surface, while conventional chrome plating processes tend to deposit 82% to 88% chromium normally in most applications.

Electrolysis requires the cleaning and removal of the matrix on the surface of the base metal through a variety of cleaning processes, using an improved electrocoating process, a solution that combines the chromium metal element with the pores of the base metal surface. It is during this process that Absolute produces the adhesive properties and qualities of electrolysis. Electrolytic coatings will not flake, crumble or flake off metal substrates when routine ASTM bend and impact tests are performed. After electrolysis of metal surfaces, there are always three basic factors:

• Increased wear (Rockwell superficial hardness 70 to 72 Rc)

• Increased lubricating properties

• Excellent corrosion resistance

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