Back
Knowledge

Measurement Principle of PhaseII PTG Coating Thickness Gauge

Abstract: 本文介绍了Phase II PTG涂层测厚仪的测量原理及校准程序。该系列测厚仪采用两种主要测量原理:磁感应原理和涡流原理。磁感应原理适用于铁磁基材(如钢和铁)上的非磁性涂层(如油漆和铝),而涡流原理则用于非磁性基材(如铝合金)上的电绝缘涂层(如塑料和阳极氧化涂层)。测厚仪的校准包括单点校准和两点校准,前者通过“归零”未涂层样品来完成,后者则使用提供的基材样品和已知厚度的箔片进行校准,以确保测量精度。校准数据保存在内存中,但建议定期检查仪器的校准状态以维持准确性。

Measuring principle of PhaseII PTG coating Thickness Gauge with Figure 1

1) Magnetic induction principle:

The Phase II PTG Series Coating Thickness Gauge utilizes this non-destructive principle to measure coatings on ferromagnetic substrates such as steel and iron. Coatings need to be non-magnetic such as: paint, enamel, aluminium, chrome, copper and brass.


2) Eddy current principle:

The Phase II PTG Series Coating Thickness Gauge utilizes this non-destructive principle when measuring coatings on non-magnetic substrates such as: Aluminum, Aluminum Alloys, Bronze, Copper, Brass Tin and Rust-Resistant Weak Magnetic Steel. Coatings need to be electrically insulating such as: paints, enamel, plastics, anodized coatings and ceramics.


Calibration procedure

Note: All PTG Series coating Thickness Gauges are checked and calibrated using a two-point calibration procedure prior to shipment.


1) Single point calibration:

This process is done by "zeroing" the gauge on the uncoated version of the sample you will be checking for coating thickness. To accomplish this calibration, you will need to follow a simple calibration procedure described in the operator's manual. While this is an accurate calibration method, it is not as accurate as using a two-point calibration.


2) Two-point calibration:

This process is done by "zeroing" the gauge on a supplied substrate sample (steel/aluminum), then placing one of the calibrated "foils" on that substrate and calibrating the gauge to match the known foil thickness. It is recommended to use a foil that is closer to the actual known thickness of the sample you are testing yourself. This is a very simple process and is explained in the operating manual. By using a two-point calibration procedure, you can ensure that the meter will be in accurate condition when testing your own coating samples. This is the same method used to calibrate each meter prior to shipment.


3) Calibration frequency:

After the PTG series coating Thickness Gauge is calibrated, the parameters are stored in the memory, and there is no need to repeat the calibration procedure.

We do recommend that after several hours of operation, or if the meter has not been used for several days, you should check the accuracy using the same calibration substrate/foil combination that was used to calibrate the meter previously.


Products required
Relevant knowledge
Guess you like it