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What are the influencing factors of surface treatment strength?

Abstract: 这篇文章探讨了影响塑料表面处理强度的多个因素。首先,塑料类型决定了所需的表面处理强度。例如,某些热塑性塑料和热固性树脂对涂层的要求较低。表面污染的类型和程度也会影响清洁的需求,特别是对于有机硅脱模剂等污染物。初始和最终强度要求决定了表面处理的深度,高附着力通常需更高水平的清洁。服务环境要求涂层的耐久性与附着力密切相关。时间因素可能导致重新清洁,以避免重新污染。组件的大小也会影响处理难度,大件通常比小件更难处理。最后,成本考虑在设计阶段常被忽视,但对制造成本和后续保修有显著影响。

Where a single step or process may occur, a series of sequential cleaning techniques are suitable for insufficient proof. In fact, the strength of the surface treatment procedure used for plastics depends on a variety of factors all of which need to be considered during product design.

1. Plastic type

Higher surface activity reduces the need for surface preparation. Some molded thermoplastic parts require high melt temperatures and rapid cooling cycles where coatings are easier to apply. Many thermosetting resin plastics, such as phenolic resins, are easily painted.

2. Surface pollution

The type and degree of contamination will determine the degree of cleaning required. Silicone release agents require stringent cleaning procedures on molded parts.

3. Initial and final strength requirements

Film adhesion develops faster on prepared and cleaned surfaces. Additionally, higher adhesion values are achievable with higher levels of surface cleaning.

4. Service environment

Better surface adhesion generally indicates a longer-lasting coating that is better suited to end-use conditions.

5. time

Delays between surface preparation and coating application often require re-cleaning by repeating preparation steps, or starting with a higher level of cleaning to overcome possible re-contamination.

6. Component size

In general, large parts are more difficult to machine than small parts, and certain processes are not suitable or available for large parts.

7. Cost

Certain constraints affect ready-to-use during the manufacturing/product cost cycle . Restrictions on surface preparation procedures can affect returns and warranty claims, costs that are often overlooked during the design phase.

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