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What are the main manifestations of the influence of surface roughness on parts?

Abstract: 表面粗糙度对零件的影响主要体现在多个方面。首先,粗糙表面会增加摩擦阻力和磨损,影响耐磨性。再有就是对于间隙配合,表面粗糙度会导致磨损和配合间隙增大;而对于过盈配合,粗糙度则可能减小有效干涉,从而降低连接强度。此外,粗糙表面更易导致应力集中,降低疲劳强度;也会使腐蚀性气体或液体渗透,影响耐腐蚀性。粗糙表面还可能导致紧绷感不足,气体或液体泄漏,并影响零件的接触刚度和测量精度。总体而言,表面粗糙度对涂层、导热性、接触电阻、反射能力、流体流动以及电流传导等方面也有显著影响。

Affect wear resistance

The rougher the surface, the smaller the effective contact area between the mating surfaces, the greater the pressure, the greater the friction resistance, and the faster the wear.

Affect the stability of the fit

For clearance fit, the rougher the surface, the easier it is to wear, so that the clearance gradually increases during the working process; for interference fit, due to the flattening of the microscopic peaks during the assembly process, the actual effective interference decreases. connection strength.

Affect fatigue strength

There are large troughs on the surface of rough parts, which are sensitive to stress concentration such as sharp notches and cracks, thus affecting the fatigue strength of parts.

affect corrosion resistance

The rough surface of the parts is easy to make corrosive gas or liquid penetrate into the metal layer through the microscopic valley erosion on the surface, causing surface corrosion.

affect tension

Rough surfaces do not fit snugly, and gas or liquid can leak through the gaps between the contacting surfaces.

contact stiffness

Contact stiffness is the ability of the joint surface of a part to resist contact deformation under the action of external force. The stiffness of a machine largely depends on the stiffness of the contact between the individual parts.

Affect measurement accuracy

The surface roughness of the measured surface of the part and the measuring surface of the measuring tool will directly affect the measurement accuracy, especially in precise measurement.

In addition, surface roughness can have varying degrees of impact on coatings, thermal conductivity and contact resistance of parts, reflectivity and radiation performance, resistance to liquid and gas flow, and current flow on conductor surfaces.

What are the main manifestations of the influence of surface roughness on parts?  Picture 1


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