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Automatic Film Applicator Case | Coating Polymer Solutions on Silicon Wafers

Abstract: 本文介绍了南北潮涂膜机在硅片上涂覆聚合物溶液的应用案例。硅片在太阳能电池、半导体等领域具有重要作用,因此对其性能的改进尤为重要。在该案例中,用户需要在硅片上涂覆厚度约为十微米的聚合物溶液,并进行加热烘干。针对这一需求,推荐使用四合一功能的涂膜机,包括真空吸附、刮刀、线棒和加热功能。设备的技术参数涵盖了涂布精度、厚度范围、加热温度等,满足高精度和不同厚度的涂布要求。详细的技术规格和可选功能有助于用户选择合适的涂膜机,并可以通过与技术工程师进一步沟通了解更多信息。

Many application cases of nbchao Automatic Film Applicator are the application of film experiments on silicon wafers. In solar cells, transistors, semiconductors, photovoltaic power generation, integrated circuits, electronic components, LED lighting and other industries, silicon wafers are an important raw material, and the performance of silicon wafers has a great impact on the functionality of the final product. Usually a slice of monocrystalline silicon. The original performance of silicon wafers has a certain limit, but as an important raw material, many industry researchers use silicon wafers as substrate raw materials and conduct various modification studies on them to achieve better performance. For example, there are many research experiments on "Ultraamphiphilic Silicon Wafer Interface and Its Application in Polymer Film Preparation" by Jiang Lei, a researcher at the Institute of Physics and Chemistry of the Chinese Academy of Sciences, and a team of field associate researchers at the Institute of Chemistry of the Chinese Academy of Sciences.

涂膜机案例 | 硅片上涂覆聚合物溶液配图1

In this case, the user also makes a film on the silicon wafer to study its performance. Specifically, the polymer solution is applied on the silicon wafer. The film after drying is a few microns, that is, the wet film that is scraped is about ten microns. In addition, due to the small size of the silicon wafer itself in the experiment, the Film thickness is not thick, and some heating and drying is required, so the nbchao technology recommends the universal material Automatic Film Applicator, which has four functions of heating vacuum adsorption scraper rod. The wire rod can meet the high-precision film Spreader. For less than 40μm, use imported wire rod to scrape The accuracy of the coating is higher, and the scraper can meet the user's Miscellaneous experiment, especially for the uncertainty of Film thickness, the film thickness of the scraping can be adjusted freely. Vacuum adsorption can play a good role in fixing and maintaining the substrate, so the four-in-one laboratory Automatic Film Applicator is more in line with the user request of this case.

涂膜机案例 | 硅片上涂覆聚合物溶液配图2

In order to further understand the detailed technical parameters of the four-in-one Automatic Film Applicator, the editor shares the detailed technical parameters below for user reference:

制膜打样 - 制膜
涂膜机案例 | 硅片上涂覆聚合物溶液配图3TBJ-GDHO-GCXB Vacuum adsorption wire rod scraper heating Spreader testing machine
Specifications: scraper Spreader accuracy ± 10μm, scraper Spreader Film thickness range 0~ 5000μm, Spreader rate 2~ 200mm/s, Coating size 300 * 400mm, vacuum adsorption size 300 * 400mm (customizable), vacuum aperture Φ1.2mm, vacuum aperture 20 * 20mm, scraper Spreader width 200mm (optional 300mm), Spreader stick Spreader width 300mm (determine Spreader Film thickness according to bar model), host power supply 220V 50HZ, external dimensions 630 * 410 * 520mm, weight 65KG, speed control stepless speed change, base plate material aluminum alloy, heating temperature range RT +~ 200 ℃, Temperature uniformity ± 3 ℃, power 1500W, Vacuumpump size 380 * 180 * 280mm, optional accessories liquid leakage tank, substrate fixing fixture, fine-tuning horizontal height support foot device, Glass plate, silicone pad and weight (for Spreader substrate Film thickness uneven application), film width control baffle, customizable function Jet system device, UV solid inclusion device, automatic inking system, scraper material Aluminum alloy, scraper size 214 * 76 * 100mm, scraper weight 500g, Spreader rod specification standard 1 domestic (CN) bar
涂膜机案例 | 硅片上涂覆聚合物溶液配图4TBJ-X3 Vacuum adsorption wire rod scraper heating integrated Spreader testing machine
Specifications: Spreader accuracy ± 0.003mm, Spreader Film thickness range 0~ 10mm scraper can be lifted and lowered, Spreader rate 2~ 200mm/s, Coating size 300 * 400mm, Spreader speed digital display, different speeds, vacuum adsorption size 300 * 400mm (can be customized), vacuum aperture Φ1.2mm, vacuum aperture 20 * 20mm, scraper length, Spreader rod specification accuracy 0.001mm, effective Spreader width 300mm (determine Spreader Film thickness according to the bar model), host power supply 220V 50HZ, external size 630 * 410 * 520mm, weight net weight 65KG, speed control stepless speed change, base plate material aluminum alloy, heating temperature range RT +~ 200 ℃, Temperature uniformity ± 3 ℃, power 1500W, Vacuumpump size 380 * 180 * 280mm, optional accessories Leakage tank, substrate fixing fixture, fine-tuning horizontal height support foot device, Glass plate, silicone pad and weight (for Spreader substrate Film thickness uneven application), film width control baffle, Spreader accuracy 0.001mm, customizable functions Jet system device, UV solid inclusion device, automatic inking system
涂膜机案例 | 硅片上涂覆聚合物溶液配图5TBJ-X3-XB Vacuum adsorption wire rod scraper heating integrated Spreader testing machine
Specifications: scraper Spreader accuracy ± 0.003mm, Spreader Film thickness range 0~ 10mm scraper can be lifted and lowered, Spreader rate 2~ 200mm/s, Coating size 300 * 400mm, Spreader speed digital display, different speeds, vacuum adsorption size 300 * 400mm (can be customized), vacuum aperture Φ1.2mm, vacuum aperture 20 * 20mm, scraper length, Spreader rod specification 1 domestic (CN) bar + 1 imported bar with a precision of up to 1μm, effective Spreader width 300mm (determined according to the bar model) Spreader Film thickness), host power supply 220V 50HZ, external size 630 * 410 * 520mm, weight net weight 65KG, speed control stepless speed change, bottom plate material aluminum alloy, heating temperature range RT +~ 200 ℃, Temperature uniformity ± 3 ℃, power 1500W, Vacuumpump size 380 * 180 * 280mm, optional accessories Leakage tank, substrate fixing fixture, fine-tuning horizontal height support foot device, Glass plate, silicone pad and weight (for Spreader substrate Film thickness uneven application) , film width control baffle, can be customized function jet system device, UV solid device, automatic ink system

If you have or do not understand the above parameters and want to know more, you can have in-depth communication with nbchao technical engineers to obtain a more comprehensive knowledge of Automatic Film Applicator.

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