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Definition and Applicable Criteria for Dry Film Thickness

Abstract: 涂膜的干膜厚度(DFT)是涂装质量检验的重要标准,通常指涂层的整体厚度。在测量涂膜厚度时,应遵循ISO 2808标准,并考虑测量工具、方法、允许误差和基材表面粗糙度的影响。测量结果应保证膜厚不低于设计膜厚的80%,且可靠测量值应在设计膜厚的80%到100%之间。膜厚过厚可能导致涂层开裂,因此通常不超过设计膜厚的三倍。为优化喷涂效果和控制成本,推荐使用无气喷涂方法,因为其他施工方式如混涂、刷涂或空气喷涂会导致膜厚较薄,增加涂料使用量。

The dry film thickness of the coating film is generally referred to as DFT. The film thickness emphasized in the matching design generally refers to the overall thickness of the coating matching, which is used as the standard for coating quality inspection. When it is necessary to judge certain characteristics of the coating and have a suitable measurement method, the film thickness of each layer of coating can be measured separately.

Definition of dry film thickness of coating film and applicable standards with Figure 1

In the process of measuring film thickness, different tools, measurement methods, allowable errors, substrate surface roughness, etc. will affect the measurement results. The method of measuring film thickness shall comply with ISO 2808 "Determination of Film Thickness of Paints and Varnishes". The measurement process (including selection of instruments, reference standards, tolerances selected to compensate for surface roughness effects, etc.) shall be proposed and agreed upon by all parties involved in film thickness measurement.

The definition of dry film thickness of the coating film and the applicable standard picture 2

If there is no special requirement, the measured film thickness shall not be less than 80% of the designed film thickness. In the case where the measured average film thickness is greater than or equal to the design film thickness, the measured value is acceptable between 80% and 100% of the design film thickness. However, the thickness of the coating film should not be too thick, otherwise paint defects such as cracking will easily occur. The film thickness is generally not more than 3 times the design film thickness. The upper limit of the coating thickness is stipulated in the product manual or coating kit provided by the coating manufacturer. In order to save construction cost and obtain better spraying effect, it is recommended to use airless spraying. If applied by blending, brushing or air spray, thinner films will be obtained than when applied by airless spray. In order to obtain the same film thickness, more paint needs to be used, which is not conducive to controlling construction costs.

The definition of dry film thickness of the coating film and applicable standards with Figure 3


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