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Why pinhole leak point testing for anti-corrosion coatings? What standards are used?

Abstract: 这篇文章探讨了对防腐涂层进行针孔漏涂点检测的重要性及相关标准。涂层在储罐内壁、海洋化工罐、电厂脱硫装置、埋地管道和海水管道等部位可能出现针孔和假日斑,这些不连续性会影响涂层的防腐效果。因此,检测这些缺陷对于确保涂层的有效性尤为重要。在检测前,涂层需要充分固化,某些情况下可以在固化前测试,以便及时修复。漏涂点检测器有三种类型:低海绵型、直流高压型和交流高压型。检测应符合以下标准:ACE-RP 0188-90用于导电基材上的新型保护涂层,ASTM D5162适用于金属衬底上的非导电保护涂层,NACE RP04-A则推荐用于厚度在250~760微米的熔胶环氧管道外墙涂层的检测。

Pinholes and holiday spots are often found on the inner walls of storage tanks, marine chemical tanks, power plant desulfurization devices, buried pipelines, and seawater pipelines.

The purpose of detecting leaks is to find discontinuities such as cracks and pinholes in the coating film. Correcting these deficiencies is especially important for components such as storage tanks used for soaked and buried pipelines.

The match shall indicate which parts of the part should be subjected to the holiday detection test. Coatings should be fully cured prior to testing.

Bubbles of residual solvent are a weak link that the Detector will break to form a hollow white spot. But in some cases, such as baked phenolic varnishes, the user will choose to test the coating before curing so that any repaired coating will effectively bond to the underlying coating. After testing, the coating should be re-examined.

Holiday and pinhole Detectors can generally be classified into the following three types:

1. Low sponge type;

2. DC high voltage type;

3. AC high voltage type

The following standards should be used for detection of leakage points

A. ACE-RP 0188-90 Recommended Method for Testing Film Discontinuities (Holiday Points) of Novel Protective Coatings on Conductive Substrates.

b. ASTM-D5162 Test Method for Discontinuities (Holiday Points) in Films of Nonconductive Protective Coatings on Metallic Substrates.

c. NASE-RP04-A recommended detection method for peeling off point of 250~760 pm (10~30 mil) thick melt-adhesive epoxy pipeline exterior wall coating.

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