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What surface treatment should be done for aluminum before salt spray test?

Abstract: 文章《进行盐雾试验前,铝材要做哪些表面处理?》介绍了铝材在盐雾试验前需要的表面处理步骤。首先,铝材的除油处理尤为重要,以确保试验数据的准确性。除油过程中应使用低碱度、具有缓蚀性的清洗剂,并且选用易溶于水的盐类、良好扩散和润湿的乳化剂,以减少金属的侵蚀。酸性脱脂剂在去除油脂和表调方面效果显著,但需要高防腐设备保护。再有就是铝材表面处理包括碱蚀和表调,以去除氧化物和腐蚀物质,转化为适合后续工序的光亮、洁净表面。

degreasing

During the salt spray test, if the aluminum material is not degreased or not degreased, it will directly affect the progress of the next process, so that the test data cannot be truly reflected. As an amphoteric metal, in order to prevent chemical attack during the cleaning process, when degreasing with alkaline detergents, its alkalinity needs to be low and corrosion inhibiting.

1. In theory, what characteristics should a good cleaning agent have?

  • All salts should be easily soluble in water, and have a certain stability and good flushing performance.

  • In order to maintain the stability of the cleaning agent and reduce the erosion of the base metal . The buffer needs to be inThe pH value of the working solution should be added within the range of 9~11.

  • In order to achieve a good degreasing effect, an emulsifier with good diffusion, wetting, penetration and emulsification should be selected.

  • It has anti-flocculation effect on small particles of dirt, making them dispersed in the solution.

  • In order to prevent the appearance of salt deposits on the metal surface, a cleaning agent with a softening effect is required .

2. Characteristics of acid degreasing agent

In the treatment, the acid degreasing agent has the effect of removing grease and conditioning the surface, but it has high requirements for equipment anticorrosion. In the test, sodium polyphosphate should be selected as the main component, and the low alkalinity alkaline degreasing liquid is composed of surfactants , corrosion inhibitors, complexing agents, etc., which can achieve good degreasing and cleaning effects.

What treatment should be done on aluminum before salt spray test?  Picture 1

Alkali etching, surface adjustment (Idemitsu)

Cast aluminum contains more impurities and is easy to oxidize. It is easy to oxidize and form green or white corrosion before coating , which will seriously affect the next process. In order to provide a good surface state for the next process, the oxide and corrosion products on the metal surface can be converted into a black or gray-black loose layer, and then the acidic surface adjustment solution is used to emit light. After cleaning, a bright, clean and uniform metal surface can be obtained .

What treatment should be done on aluminum before salt spray test?  Picture 2

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