LABO LB-TPKY50 Pallet Compressive Tester

LB-TPKY50

Compressive Tester

Used for flexural test, fork lift test, pad or stringer compression test, stacking test, bottom, deck flexural test, wing tray flexural test, airbag flexural test.

Introduction

It adopts the high-precision force measuring sensor from the United States, and the accuracy is controlled at <0.5% when leaving the factory. The Japanese Panasonic servo drive system and the Taiwan, CHINA TBI precision ball screw auxiliary drive ensure the displacement accuracy, reliability and stability of the equipment's up and down movement. The test speed and return speed can be preset and the position of the upper platen can be adjusted freely to complete the test automatically, making the test more convenient and effective. The sensor is located on the top and connected to the upper platen. The user or the measurement and calibration department (third party) can easily calibrate the display error of the testing machine by placing the standard sensor between the upper and lower platens for calibration.

Performance description of main components

1. Spoke sensor

2. Motor configuration

A full set of Japanese Panasonic high-performance servo drive system (including: motor + drive + reducer + coding device)

• Accuracy: Realize the closed-loop control of position, speed and torque; overcome the problem of stepping motor out of step.

• Speed: high-speed performance is good, generally the rated speed can reach 2000~3000 rpm.

• Adaptability: strong anti-overload ability, can withstand loads three times the rated torque, especially suitable for occasions with instantaneous load fluctuations and requirements for quick start.

• Stable: low-speed operation is stable, and there will be no stepping operation phenomenon similar to that of stepping motors during low-speed operation. It is suitable for occasions requiring high-speed response.

• Timeliness: The dynamic response time of motor acceleration and deceleration is short, generally within tens of milliseconds. Comfort: heat and noise are significantly reduced.

3. Precision screw: Taiwan, CHINA TBI ball screw 1 pair, including transmission guide rod and beam

• The transmission efficiency of the ball screw pair is as high as 90% to 98%, which is 2 to 4 times that of the sliding screw pair, and can effectively convert the torque into thrust. The transmission is sensitive and stable, the friction resistance is small, the sensitivity is good, there is no vibration when starting, no crawling at low speed, and micro-feeding can be controlled at μ level.

• High positioning accuracy The temperature rise during the transmission process of the ball screw pair is small, the axial play and primary elastic deformation can be eliminated by preloading, and the screw can be pre-stretched to compensate for thermal elongation, so high positioning accuracy and Repeatability.

• Good precision retention, accurate raceway shape, minimal rolling friction and wear, good precision retention, reliability and service life.

• High transmission rigidity The inner and outer raceways of the ball screw pair are both eccentric corner double arc surfaces, which can be flexibly driven even when the clearance between the raceways is extremely small.

• The ball screw with good synchronization performance has the characteristics of high lead accuracy and good sensitivity.

4. Measurement and control main board: special version 2.0 for Lanbo tray

Features

• The main controller adopts 32-bit ARM processor, and the processing speed reaches the computer level. Compared with the traditional single-chip microcomputer measurement and control system, the overall performance is greatly improved, the operation speed is faster, and the control accuracy is higher.

• The core device of data acquisition adopts the latest ultra-high-precision 24-bit AD from the United States, and the sampling rate can reach 2000 times per second, which can capture the instantaneous change process of power, and the resolution is up to 500000 divisions throughout the whole process. And the unique 6-point calibration technology is used to further improve the accuracy, and the force measurement accuracy is better than the national 0.5 level (advanced) standard.

• Displacement encoder counting adopts 4 times frequency technology. Increase the displacement resolution by 4 times, up to 0.0005mm.

• There are two output control modes of pulse and Voltage, which can control any servo motor with pulse or Voltage control interface to achieve smooth stepless speed regulation. In addition, there are switching signal outputs such as rising, falling and stopping, which can be used to directly drive external relays or solenoid valves , can be used to control DC motors or pneumatic, hydraulic and other power devices.

• Professional speed, displacement and force three closed-loop technology can realize precise arbitrary waveform control.

• Rich interface expansion capabilities: up to 4 channels of 24-bit analog input, 3 channels of 16-bit analog output, 3 channels of pulse output, 3 channels of AB phase photoelectric encoder input, 9 channels of digital input, 8 channels of digital output, 1-way USB interface, 1-way RS232 interface, 1-way RS485 interface, 4 kinds of LCD interfaces, all input and output interfaces adopt high-speed photoelectric isolation technology, with strong anti-interference ability!

Salient features of the software

• Support Chinese and English language interface switching;

• Support functional navigation, the user enters the corresponding test function module according to the navigation interface;

• Support carton compression;

• Support extended test function, users can add test items by themselves;

• Independent open test project setting module, which can be set up by technicians, and test operators can use the test project to do the test, which greatly reduces the professional level requirements and operation difficulty of the majority of test operators;

• Test control process design, users can view the test control steps at a glance, and the instruction types are rich;

• The test data name can be modified and the test data display sequence can be adjusted to meet the user's special data output requirements;

• Support custom additional test data items;

• Support custom additional test standards and test data processing;

• Support statistical calculation of test data (mean, standard deviation, coefficient of variation);

• Support curve analysis;

• Support custom test report, using Word or Excel electronic form, easy to operate, simple to set, can print or preview; software has various equipment safety and test safety protection; detailed software help documents.

Packing list：complete-built unit X1, manual X1, certificate of conformity X1, warranty card X1

[Note]Because the manufacturer's packaging may be updated or upgraded, the detailed packaging list shall be subject to the latest standard configuration of the manufacturer.