Japan

OSP-64 L1875mm φ 16mm custom wire rod/Coating Metering rod 64μm

SE
Wet film thickness 64μm, main rod diameter 16mm, effective application width 1875mm, no clamping length at both ends, Total length 1875mm, material 304 stainless steel

OSP OSP-64 L1875 Φ16 Formed wire coating barSPEC

OSP OSP-64 L1875 Φ16 Formed wire coating barDetails

OSP OSP-64 L1875 Φ16 Formed wire coating barPacking list

SKU
NB004344
WFT
64μm
Main rod diameter
16mm
Effective application width
1875mm
clamping length at both ends
without
Total length
1875mm
material
304 stainless steel
OSP-64 L1875 Φ16
Formed wire coating bar
Wet film thickness 64μm, main rod diameter 16mm, effective application width 1875mm, no clamping length at both ends, Total length 1875mm, material 304 stainless steel
OSP-64 L1875mm φ 16mm custom wire rod/Coating Metering rod 64μm Picture

OSP coating rod .jpg

Parameters


name of articleModelWet film thicknessdiameterCoating widthHand grip partOverall length
Custom extruded wire rodsOSP-4242µm16mm1875mmnot1875mm
OSP-6464um
OSP-8080um
OSP-100100um

OSP brand introduction


OSP L1875mm Φ16mm Custom Wire Bar Actual Shot Figure 1


OSP L1875mm Φ16mm Custom Wire Bar Real Shot 2


OSP L1875mm Φ16mm Custom Wire Bar Actual Shot 3


OSP L1875mm Φ16mm Custom Wire Bar Real Shot Figure 4

OSP coating Film Applicator multi-angle real shooting

OSP L1875mm Φ16mm Customized Line Bar Real Shot Picture Multi-angle Drawing

Stainless steel scraper compared to traditional threaded scraper

The traditional thread scraper is wound with a thin steel wire on the surface of the steel rod for coating, and the thin steel wire on the surface is easy to loosen and break, and it is not easy to clean, and it cannot be coated with ultra-thin film.

Deficiencies of traditional Film Applicators:

★ The steel wire is easy to loosen and break 

★ Not easy to clean 

★ Ultra-thin film coating is not possible

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Is there a product that can replace the wire scraper?

After several improvements, OSP finally succeeded in developing the D-BAR. It was officially launched into the market in 2001.

Advantages of stainless steel scraper:

In order to solve the above problems, OSP has developed a new extruded Film Applicator. The stainless steel scraper uses a precision mold and uses cold extrusion technology to process a concave and convex wavy curve on the surface of the steel bar, which has the same coating effect as the traditional wire Bar Coater. However, because there is no thin steel wire wound on its surface, there is no worry about the steel wire loosening and breaking. Moreover, the curved lubrication of the surface is smooth, making it very easy to clean. The most commendable thing is that the stainless steel scraper breaks through the limit of the traditional wire rod coater, and can coat the wet film with a thickness of only 2um, which solves the problem of ultra-thin film coating in one fell swoop.

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★ There is no worry about the wire being loose and broken 

★ Very easy to clean 

★ Ultra-thin film coating is possible

It won't come loose, it won't break

The principle of plastic deformation of metal is used to roll various mountain shapes on the surface of the steel rod.

Comparison of cleaning results:

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  OSP Extruded Wire Rod Filmmaker Traditional filament wound wire rod applicator

◎Coating solution: Water-based synthetic resin paint

◎ Cleaning method: Soak in alcohol for 24 hours, and then wipe with a cloth.

An easy-to-clean, non-clogging surface shape

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Stainless steel scraper                                                   Wire scraper

You can choose a good mountain type according to the substrate and coating solution

201207041528153697.pngStandard mountain type (S type)

It has unimaginable performance of Steel Wire Drawdown Rod

It can solve various problems in coating processing

A combination of left and right spiral directions

Prevent the mixing of air bubbles and reduce the loss of substrate caused by air bubble mixing.

Square eye lines

Mainly used in calendering rollers

It can solve various problems in coating processing

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Coating weight comparison:

Difference in coating weight: The bottom of the D-Bar mountain type is wider than that of a conventional Steel Wire Drawdown Rod, so in general, the coating weight of the D-Bar is larger.

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Stainless steel scraper model:

Product numberMaximum wet film thickness
OSP-000um
OSP-1.51.5um
OSP-022um
OSP-033um
OSP-044um
OSP-055um
OSP-066um
OSP-077um
OSP-088um
OSP-099um
OSP-1010um
OSP-1212um
OSP-1313um
OSP-1515um
OSP-1717um
OSP-1818um
OSP-2222um
OSP-2525um
OSP-3030um
OSP-3535um
OSP-4040um
OSP-4242um
OSP-4747um
OSP-5050um
OSP-5252um
OSP-6060um
OSP-8080um
OSP-100100um
OSP-120120um
OSP-150150um

Stainless steel scraper selection comparison table

Wire rod diameter(mm)OSP modelTooth profile P=mm H=μmVolume: mm²
0.02538OSP-1.5P0.08H4S0.002723
0.02540OSP-02P0.08H5S0.002725
0.05080OSP-03P0.1H9S0.005451
0.05082OSP-04P0.1H10S0.005461
0.07620OSP-05P0.1H12S0.008176
0.07626OSP-06P0.1H15S0.008183
0.07631OSP-07P0.1H17S0.008187
0.10160OSP-08P0.1H18S0.010902
0.10164OSP-09P0.1H20S0.010908
0.12700OSP-10P0.2H21S0.013627
0.12706OSP-12P0.2H24S0.013634
0.15240OSP-13P0.2H28S0.016353
0.15255OSP-15P0.2H34S0.016365
0.17780OSP-17P0.2H42S0.019078
0.20320OSP-18P0.25H35S0.021804
0.22860OSP-22P0.363H49S0.024529
0.25400OSP-25P0.25H50S0.027254
0.30480OSP-30P0.363H63S0.032705
0.35560OSP-35P0.4H75S0.038158
0.35574OSP-40P0.35H82S0.038172
0.40640OSP-42P0.4H84S0.043607
0.45720OSP-47P0.5H95S0.049058
0.48260OSP-50P0.45H97S0.051783
0.50800OSP-52P0.5H113S0.054509
0.76200OSP-80P0.8H167S0.081763
0.93980OSP-100P1.0H198S0.100841
1.16840OSP-120P1.2H252S0.12537
1.39700OSP-150P1.5H300S0.149899

【Note】The product pictures are for reference only, please refer to the actual product for the appearance of the corresponding OSP scraper rod number

FAQ
QThe substrate we use is aluminum foil or plastic. Spreader at 150 degrees Celsius. When using this painting scraper to produce, how much pressure should be adjusted between the wire rod and the substrate?