- SKU
- NB050482
- Overall equipment
- /
- type
- Desktop, modular construction
- Overall size (approx.)
- 1500Mm (L) × 600mm (W) × 500mm (H) (subject to actual customization)
- Total Weight (approx.)
- 300 kg (subject to actual customization)
- Power Supply
- AC 220V ±10%, 50/60Hz, 3kW
- gas source
- 0.5~ 0.7 MPa clean drying compressed air (user-provided)
- substrate processing width
- Maximum width: 300 mm
- production speed
- /
- scope
- 0.1 to 3.0 m/min (i.e. 1.7 to 50 mm/s)
- Setting Accuracy
- ±1%
- Stability
- ±1%
- unwinding unit
- /
- way
- Passive unwinding with pneumatic brake tension control
- Core inner diameter
- 3" (76.2mm)
- Maximum coil diameter
- Ø300 mm
- tension control
- Manual adjustable brakes, range 5~ 50 N (optional fully automatic Tension Control system)
- Corona treatment unit
- /
- type
- Ceramic electrode, open
- Power
- 0~1000W adjustable (subject to actual customization)
- Frequency
- 20~25 kHz
- processing width
- ≥ 300 mm
- effect
- The substrate surface tension can reach ≥ 72 dyne/cm (according to the specific substrate test)
- Micro gravure plate Spreader unit
- /
- Coating Method
- Micro gravure plate roller (Mayer Rod)
- Specifications
- Optional, conventional standard Ø 50mm × 320mm
- material
- High-precision chrome-plated steel or ceramic rollers (option)
- Micro concave motor
- Servo motor drive, the speed can be independently and accurately controlled, and the main speed ratio can be adjusted
- Spreader gap
- Precision screw adjustment, with scale, adjustment Accuracy 0.01mm
- Back pressure roller
- Silicone roller, Shore Hardness A 50 °~ 60 °, Ø 50mm
- Drawdown blade system
- Stainless steel, adjustable angle, pneumatic pressure.
- Drying box unit
- /
- Heating mode
- hot air circulation
- Temperature range
- Room temperature~ 150 ° C (can be customized higher)
- Temperature control Accuracy
- ±3°C
- Length (approx.)
- 500 mm
- material
- Stainless steel thermal insulation structure
- winding unit
- /
- way
- Center coiling, servo motor drive
- tension control
- Automatic tension control
- Tension range
- 5~ 100 N (adjustable)
- Core inner diameter
- 3" (76.2mm)
- Maximum coil diameter
- Ø300 mm
- Deviation correction system (option)
- A simple deviation correction device (EPC) can be installed to ensure a neat winding
- Guide roller system
- Aluminum alloy material, anodic oxidation treatment, equilibrating correction to ensure high-speed operation without jitter.
- Control system
- /
- Human Machine Interface (HMI)
- Color touch screen
- Drive system
- Servo motor system
- control function
- Speed setting and synchronous control of the whole line, proportional control of micro-concave roller and main speed - temperature setting and display in each drying area
Rva-0.5/300pro
Roll to Roll Microconcave Film Applicator
Micro-gravure plate Spreader to achieve ultra-thin uniform coating, Spreader wide thickness range; integrated online corona treatment to improve adhesion; precision temperature control drying section temperature control; servo motor drive speed accurate and controllable.
Product Introduction
This is a benchtop precision coating test line for laboratory R&D, process exploration and small batch sample production. The equipment integrates unwinding, corona treatment, microgravure coating, drying and winding functions, aiming to provide a set of high-precision, flexible and controllable coating process platform for optical films, functional coatings, new energy materials (such as electrode coating) and other fields.
Product features:
Compact Desk Design: Saves space in the lab with a compact yet functional design.
High-precision micro-concave coating: Achieve ultra-thin, uniform coating with a wide range of coating thicknesses.
Integrated in-line corona: Improves substrate surface energy and ensures coating adhesion.
Precision Temperature Control Drying: Segmented temperature control to meet the drying needs of different solvent systems.
Humanized operation: touch screen control, digital parameter setting and monitoring.
Packing list:Machine x1, Spreader head x1, Corona machine x1, manual x1, certificate x1
[Note]Because the manufacturer's packaging may be updated or upgraded, the detailed packaging list shall be subject to the latest standard configuration of the manufacturer.