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Circle-drawing method for determination of adhesion

Abstract: 本文概述了划圈法用于涂层附着力测定的方法。这种方法通过在涂层表面划出重叠的圆滚线,来评估涂层与底材之间的附着程度。文章详细介绍了划圈法的原理、所需仪器(包括附着力测定仪、四倍放大镜和漆刷)、测定步骤以及结果表示。测试过程包括检查仪器、调整回转半径、进行划圈测试和检查评级。最终结果通过评估涂层在划痕中的完整程度来表示附着力的级别。划圈法由于其操作简单且能够提供快速准确的附着力评估,广泛应用于涂料工业中的质量控制和产品评估。

Coating adhesion refers to the degree of adhesion between the coating and the substrate, and is one of the important indicators for evaluating Coating performance. There are many methods for measuring adhesion, one of which is the Circle-drawing method. This article will introduce the principle, instrument, measurement method and result representation of the Circle-drawing method.

1. Scope and description

The circle-drawing method is a method used to measure coating adhesion. In this method, the template is fixed on a movable platform, and then as the platform moves, a stylus is used to cut through the coating to form overlapping circular rolls. The adhesion of the coating is expressed in grades according to the degree of coating integrity within the scratch range of the circular roll line.

2. Instruments and materials

Adhesion Tester: The instrument includes a test bench, a rotating needle, a load plate, a chuck plate and other components. The screw pitch of the test bench is 1.5mm, and the rotating needle adopts a stylus of a specific specification, and the no-load pressure is 200g. Weight can be placed on the load plate, and the masses are 100g, 200g, 500g and 1000g respectively. The radius of rotation of the rotating needle can be adjusted, and the standard radius of rotation is 5.25mm.

Quadruple magnifying glass

Paint brush: The width is between 25~ 35mm.

Circle-drawing method for determination of adhesion Figure 1

3. Determination method

(1) Inspection equipment

Before testing, first check whether the stylus of the adhesion Tester is sharp. If it is not sharp, it needs to be replaced. Also check whether the scratch matches the standard radius of rotation. If it does not match, the radius of rotation needs to be adjusted.

(2) Adjust the instrument

Adjust the radius of rotation of the instrument to ensure that it is the same as the standard radius of rotation 5.25mm. This step requires loosening the bolt behind the chuck, adjusting the radius of rotation, and then tightening the bolt until scratch matches the standard round roll line.

(3) Carry out the measurement

Place the sample coating on the test bench facing up and fasten the adjusting bolts for fixing the sample.

Move the lift rod back so that the tip of the rotary needle touches the coating.

Shake the handle evenly in the clockwise direction to control the Rotation speed at 80~ 100r/min.

Circle-drawing on the coating to form a circular scroll scratch. The standard length of a circular scroll scratch is (7.5 soil 0.5) cm.

(4) Inspection and Rating

After finishing the scratch, move the lift rod forward, lift the chuck plate, loosen the relevant bolts that hold the sample, and remove the sample. Then, use a paint brush to remove the paint chips from the scratch, use a quadruple magnifying glass to inspect the scratch, and grade.

According to the degree of completeness of the coating on the scratch, the scratch of different parts is marked with seven parts: 1, 2, 3, 4, 5, 6, and 7, and divided into seven grades. The recommended adhesion is one level, and the worst is seven levels. The result is subject to the same level of at least two samples.

4. Presentation of results

The result of adhesion is expressed by the lowest level of coating integrity. This means that if the coating integrity of a certain part reaches a certain standard, the overall adhesion level will be based on the grade of this part.

5. Reference standard

When performing adhesion measurement, you can refer to the national standard GB/T 1720 "Determination of paint film adhesion".

The Circle-drawing method is a commonly used method for measuring coating adhesion. The adhesion between the coating and the substrate is evaluated by the circular roller scratch generated by the Circle-drawing. This method is simple and easy to implement, and can quickly and accurately evaluate the adhesion performance of coatings. It is of great significance for quality control and product evaluation in the Coating industry.


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