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Detailed demonstration of the pull-off adhesion test method you can't miss

Abstract: 本文详细介绍了拉开法附着力测试的操作步骤。测试前,应使用240~400目砂纸打磨铝合金气缸,并用溶剂清洁。测试表面需进行脱脂和除尘处理。混合双组份无溶剂环氧胶并涂在铝合金圆筒上,压在测试涂层表面,确保充分粘合。固定圆筒后,室温固化24小时,使用氰基丙烯酸酯胶时需在说明书要求内进行测试。测试前需切割铝合金圆筒周围的涂层基板。使用拉伸仪进行测试,记录失效强度(MPa)及失效状态。测试结果以百分数表示,并用ISO 4624符号描述不同破坏模式,如A(基材内聚破坏)、B(涂料粘结失效)等。附着力以N/mm²(MPa)表示,并对涂层系统的粘结力进行详细记录。NORSOK M501 (Rev 4 1999)标准要求使用自动中心拉式仪器进行附着力测试,且有机涂层附着力需达到至少50MPa。

The test procedure and method are as follows

1. The aluminum alloy cylinder is polished with 240~400 mesh sandpaper and wiped with solvent before use.

2. The test part should be degreased and solvent dedusted.

3. Mix the two-component solvent-free ring glue in the correct proportion, then coat the aluminum alloy cylinder, press it on the surface of the test coating, and rotate it 360° to ensure that all parts are glued.

4. Use adhesive tape to fix the aluminum alloy cylinder on the coating surface, and the two-component epoxy glue should be cured at room temperature for 24 hours; the cyanoacrylate adhesive should meet the requirements of the instructions (strength should be achieved after 15 minutes, and tested within 2 hours) .

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5. Before testing, please use tools to cut the coated substrate around the aluminum alloy cylinder

6. Cover the aluminum alloy cylinder with an extensometer, turn the handle to test, and record the failure strength (MPa) and failure state. The bonding strength and bonding state between the coating and the substrate, between the coating and the coating, between the coating and the glue, and between the glue and the cylinder are expressed in percentages.

7. For convenience, ISO 4624 specifies a series of symbols to describe its status:

A - Substrate cohesive failure:

A/B - the adhesion between the substrate and the first coat of paint is broken;

B - Failure of the first coat of paint to bond;

B/C - failure of the bond between the first layer and the second layer;

Cohesive failure of the Nth coating layer in the N multi-pass coating system;

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The adhesion between the nth layer coating and the mth layer coating in the n/m composite coating system is destroyed;

-/Y - failure of the bond between the last coat and the adhesive;

Y - Adhesive cohesion failure;

Y/Z - Bond failure between adhesive and test cylinder.

Adhesion strength is expressed in N/mm2 (MPa). For example, when the tensile stress of the coating system is 20MPa, 30% of the coating adhesion between the cylinder and the first layer of coating is broken, and the adhesion between the first layer of coating and the second layer of coating reaches 70% of the cylinder area can be expressed as 20MPa, 30% B, and 70% B/C.

In NORSOK M501 (Rev 4 1999), it is stipulated that the adhesion test of organic coatings requires the use of automatic center pull instruments instead of manual mechanical instruments, and at least 50MPa. Fireproof coatings require cement type to reach 2.0MPa, and epoxy products require 30MPa.

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