China

PORUIKE VTS-3A Wire Rope Flaw Detector Aluminum core Economic basic type

PORUIKE Wire Rope Flaw Detector VTS-3A is an aluminum core economic basic Flaw Detector, used for online detection of wire rope internal and external defects function, VTS-3A Flaw Detector is suitable for rope diameter < unk > 6-< unk > 14mm, with USB Interface, in line with the national Measurement Law.
Model:

PoRuiKe VTS-3A Wire rope Flaw DetectorSPEC

PoRuiKe VTS-3A Wire rope Flaw DetectorDetails

PoRuiKe VTS-3A Wire rope Flaw DetectorPacking list

SKU
NB029995
Sensors relative speed to wire rope
0.0~12.0m/s; Best: 0.1m/s
Applicable rope diameter
Ф6-Ф14mm
Sensors guide sleeve and wire rope clearance
Optimum clearance: 2~ 6mm, allowable clearance: 0~15mm
Continuous detection of rope length
≥9999m
Qualitative
The Accuracy rate of qualitative detection of single centralized broken wire is 99.9%.
Detection sensitivity Repeatability tolerance error
±0.055%
quantitative
The number of broken wires in a single place allows one or one equivalent root to be misjudged
Detection Accuracy indication allowable error
±0.2%
Detection length indication percentage error
±0.2%
Battery Sensitivity
U/H≥1.0V/mT
Battery induction Signal-to-noise ratio
S/N>85dB
Sampling Frequency
5000Hz
Power Supply
Computer battery powered by 5V
Sensors Weight
Common specification < 10kg
Environmental temperature
-20℃~+50℃
atmospheric pressure
86~206Kpa
Relative Humidity
≤85%
VTS-3A
Wire rope Flaw Detector
PORUIKE VTS-3A Wire Rope Flaw Detector Aluminum core Economic basic type Picture

Overview

◆ It can detect various defects such as broken wire, wear, rust, deformation, loose strands, skipping wire, material change and other defects of wire rope online.

◆The test result report can meet the standards of different industries, and at the same time, it is displayed in the form of the ratio of the number of broken wires and the broken wire area to the total broken wire area.

◆ The computer USB interface is used for direct sampling, processing and analysis, with the functions of online sound and light alarm and real-time display of results.

◆ The circular structure of the sensor, circumferential surrounding, and axial magnetization make the wire rope instantaneously magnetized to a saturated state.

◆The sensor adopts alloy aluminum shell, which has the functions of waterproof, dustproof, shockproof and moisture-proof.

◆ Stable work, reliable performance, high detection accuracy, strong anti-interference performance, accurate data.

◆ The software adapts to various computer operating systems of Windows98/2000/XP/Vista/Windows7

◆According to the provisions of the National Metrology Law and the National Safety Production Law, each instrument is inspected by the national metrology agency as a third party according to the United States ASTM1571 American standards, and a test report is issued to obtain legal qualifications.

◆ Widely used in mines, ropeways, lifting equipment, elevators, port machinery, cable bridges and other fields.

Technical core and legal qualifications

1. Virtual Instrument: Wire rope is infinitely uncertain. Only by applying virtual instrument technology, replacing traditional instruments with software, and directly sampling and processing by the computer, can we ensure that there is no missed detection and no misjudgment, just like watching a movie, the wire rope is scanned throughout the process, and the results are accurate and repeatable.

2. Sanding Instrument: According to the national standards for the scrapping of wire ropes in different industries, this product applies electromagnetic qualitative, quantitative and positioning, and online non-destructive detection of internal and external wire rope breakage, corrosion, wear, metal cross-sectional area change, loose strands, wire jumping, deformation, material abnormalities and other defects.

3. Legal instruments: According to the provisions of the National Metrology Law and the National Safety Production Law, each instrument is inspected by the national metrology agency according to the American ASTM1571-2006 American standard and GB/T21387-2008 as a third party, and a test report is issued to obtain legal qualifications.

System configuration

1. a sensing unit

  • High-speed reversible exciter

  • High conductivity signal aggregator

  • Hall magnetosensitive group is exhibited

  • Floating centering wear-resistant guide bushing

  • High-precision distance encoders

2. a conversion unit

  • AD analog-to-digital conversion module

  • Automatic noise rejection module

  • Defect sound and light alarm module

  • Inspection Quality Assurance Module

  • DAQ plug-and-play module

3. a processing unit

  • OTC V3.0 Signal Processing Real-Time Alarm Results Display Proprietary Software Package

  • Lenovo laptop (or industrial computer) (optional)


FAQ
QWhat is the difference between Magnetic Particle Testing Equipment and ultrasonic flaw detection (UFD)?
A Magnetic Particle Testing Equipment detects crazing on the surface of the workpiece, only 2-3mm crazing on the surface and near the surface, and ultrasonic flaw detection (UFD) instrument detects internal defects in the work.
Knowledge
Standard