China

CHINA Automatic immersion coil coater Rjy-01/500dc double roll extrusion

SE
Dip coating, suitable for drum substrate Spreader production winding equipment, effective application width 500mm, double roll to roll structure, external infrared heating.

Factory Rjy-01/500dc Automatic immersion coil coaterSPEC

Factory Rjy-01/500dc Automatic immersion coil coaterDetails

Factory Rjy-01/500dc Automatic immersion coil coaterPacking list

SKU
NB043703
main substrate
PET or other non-breakable materials
glue
Water-based paints, solar-based paints
Spreader moisture
Adjustable (formed) according to the process
Coating method
soak
Coating size
Max.500mm
substrate
Less than 500mm
Roll surface width
500mm
mechanical speed
1.2M/min (0.1~ 1m/min production speed, depending on the process) The speed can be adjusted slowly
unwinding diameter
≤ φ 400mm (paper core 3 ")
winding diameter
≤ 500mm (paper core 3 ")
Heating drying method
External infrared heating, centrifugal fan hot air circulation
temperature control
50~150 ℃ +/- 3 ℃ (maximum 160 ℃ in the intermediate temperature zone)
Curl the edges neatly
±3.0mm
Total Installed Power
About 40kW (Power required for electric heating is about 35kW)
Equipment external Dimensions
(L x W x H) According to process changes and final design drawings
Teflon roller
4 pieces (installed in front of the Spreader head respectively)
Power Supply
Three-phase five-wire 380V 50Hz
Unwinding Unit - Type
Single station
Unwind Unit - Effective Unwind Width
500mm
Unwinding Unit - Effective Unwinding Diameter
≤Φ400mm
Unwinding Unit - Unwinding Scroll
3 " (φ 76mm) 1 piece of inflatable shaft (suspended structure)
Unwinding Unit - Unwinding Tension Control
Tension automatic control, magnetic particle brake, tension Controller
Front Traction Unit - Steel Roller
Φ42x500mm
Front Traction Unit - Motor
SEND/0.75KW (servo control)
Rjy-01/500dc
Automatic immersion coil coater
Dip coating, suitable for drum substrate Spreader production winding equipment, effective application width 500mm, double roll to roll structure, external infrared heating.
CHINA Automatic immersion coil coater Rjy-01/500dc double roll extrusion Picture

This machine is mainly suitable for coating (immersion bath) production and winding equipment for roll-type substrates.

Chinese brand NBC-DJ2-500 fully automatic immersion bath coil coating machine details picture 1

Equipment process

Automatic feeding → Unwinding → Adjustable dip coating thickness → Double roller extrusion of remaining material → Dip coating → Double roller extrusion of remaining material → Oven → Dip coating → Double roller extrusion of remaining material → Rewinding (effective coating width 500mm)

Main part configuration

(1) Unwinding unit (1 set in total)

Structural features:

Type: single station

Effective unwinding width: 500mm

Effective unwinding diameter: ≤φ400mm

Unwinding reel: 1 piece of 3" (Φ76mm) air-expansion shaft (cantilevered structure)

Unwinding tension control: automatic tension control, magnetic powder brake, tension controller

Specifications

Main unwinding configuration:

Magnetic powder brake:

Tension controller:

Inflatable shaft: 3"/cantilever type (winding part)

(2) Front traction unit

Structural features :

1. Double roller-to-roller structure, combining rigidity and softness

2. Steel roller: Φ42x500mm, surface hard chrome plated, super fine grinding;

3. Rubber roller: Φ60x500mm: Shore (A) 70~75°, silicone material, pneumatic solenoid valve control and adjustment, pressure adjustable (no need to install rubber roller)

Specifications and configuration

Main traction configuration:

Steel roller: Φ42x500mm

Motor: SEND/0.75KW (servo control)

Structural features

1. Oven type: column flat type; one-sided pneumatic top-opening type; compressed air is required (customer-prepared)

2. Length: Oven: 1 meter, 1 temperature zone can be individually controlled and displayed;

3. Temperature: 50~150℃±3℃ (maximum temperature in the middle temperature zone), external infrared tube heating, solid-state Voltage regulator (silicon controlled module) automatic proportional temperature control;

4. Insulation: The insulation layer is filled with glass fiber with a thickness of 60mm;

5. Guide roller : hard aluminum alloy guide roller (Φ42mm, surface brown hardening treatment HV700), 4 in each temperature zone, passive double-sliding assembly;

6. Oven: The oven shell, inner wall and inner air box are made of 304# stainless steel; the cold air outlets are equipped with adjustable Wind Shields; tension control cannot be installed


FAQ
QIs the price listed on the website the final cost for overseas purchases?
ANo, it isn't. This is the ex-factory price of the product in the Chinese Mainland. In addition to this price, buyers from different countries need to account for additional costs such as shipping fees, tariffs, and others. For specific regional quotes, please consult our customer service or fill out a quotation form.
QWhat is the specific process for purchasing the product?
AFirst, please click on the quotation form on the website and fill in detailed information. Our customer service personnel will then send you a quotation based on your specific country and region, confirming payment and delivery methods. Following this, we proceed with contract signing, payment, and shipment. You can then await delivery.
QWhat should I do if the instrument I purchase needs repair?
AAfter-sales repair for overseas instruments is an unavoidable issue. Our repair terms stipulate that the sender is responsible for the shipping and insurance costs incurred for the repair. Repairs within the warranty period are free, while repair costs beyond the warranty period are determined based on the actual situation.
Knowledge
Standard