CHINA NBC-DJ4-JPJC-200 Immersion crystallization coater Roll-to-Roll Film Applicator

Immersion type crystallization coater, roll-to-roll mode, continuous solution pool, crystallization (or adhesion) under specific conditions of substrate, width 200mm, hot Air Oven drying at 130 ℃.

$46708.00/set

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NBC-DJ4-JPJC-200

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Factory NBC-DJ4-JPJC-200 Immersion crystalline coaterSPEC

Factory NBC-DJ4-JPJC-200 Immersion crystalline coaterDetails

Factory NBC-DJ4-JPJC-200 Immersion crystalline coaterPacking list

SKU: NB044231

Coating method: dip coating

Power Supply: Single-phase AC220V +/- 10%, frequency 50Hz, power 9.5KW

gas source: 0.5~ 0.8MPa compressed air

type: Solution soaking (Note: After the substrate is crystallized in solution, it can be rolled around the tape)

material: Corrosion-resistant stainless steel (note that the solution cannot chemically react with the material)

quantity: 3 (1, 2 pools have heating function, 3 pools do not have heating function)

Heating method: Separate electromagnetic heating, power: about 3KW/piece, a total of about 6KW; (heating temperature depends on the characteristics of the solution and the environment)

Solution pool lift: Step-by-step control, you can control the stay position

solution lumen: Removable, manual injection/discharge of liquid (about 20L)

Width of guide roller: 200mm

Coating size: Max.180mm

mechanical speed: 0.1~300mm/min

Oven size: The length of a single section is 0.5m, a total of 1 section

Heating method: Electric heating, power about 1.5KW

Drying temperature: Max. 130 ℃, can be set

exhaust: Centrifugal fan, air Volume about 570 m 3 /h, power 200W, interface: 5-inch aluminum foil air duct

tension control: Max.60N

rewinding diameter: Max. Ф250mm

rewinding core: 3-Inch expansion shaft, load-bearing 50KG

Operation direction: Substrate transfer direction, the right side is the operation side

Device size: Coater: about L2400mm x W880mm x H1500mm (Note: the length of the equipment is divided into two sections)

Weight: Coater: about 1.3t

NBC-DJ4-JPJC-200

Immersion crystalline coater

Immersion type crystallization coater, roll-to-roll mode, continuous solution pool, crystallization (or adhesion) under specific conditions of substrate, width 200mm, hot Air Oven drying at 130 ℃.

CHINA NBC-DJ4-JPJC-200 Immersion crystallization coater Roll-to-Roll Film Applicator Picture

NBC-DJ4-JPJC-200 immersion crystal coating machine, roll-to-roll method, continuous solution pool, crystallization (or adhesion) under specific conditions of the substrate, width

200mm, dried in hot Air Oven at 130℃.

Features

Base material tension control, stable tape running;

Main drive servo drive, speed can be set;

The solution pool can be raised and lowered for easy threading;

The solution pool is heated and the inner and outer layers are separated, making it safer and more reliable;

Hot Air Oven;

PLC control, HMI operation, convenient and easy to use;

Process introduction

1. The equipment adjusts the unwinding tension by controlling the torque of the unwinding shaft, and adjusts the rewinding tension by controlling the torque of the rewinding shaft. The rotation speed of the main drive steel roller is

The main drive speed realizes tape transport control.

2. The equipment passes the substrate roll-to-roll belt through the solution pool, transporting the belt at a fixed speed or a fixed distance at a fixed time;

3. The solution pool is heated at a set temperature, and the lifting height of the solution pool can be set;

4. The drying box uses electric heating air, and the hot air heats and dries the substrate.

supporting measures

1. Public works: Customers must prepare the supporting public works required for the equipment listed below before our installation personnel arrive at the site.

project		Require	Provider
powered by	power supply	Single phase 220VÂ±10%, frequency 50Hz, power 9.5KW	client
	Wiring	Not less than 60A/2P circuit breaker, not less than 10mmÂ² copper cable or (not less than 3 20A/2P circuit breaker, not less than 4mmÂ² copper cable in three groups)	client
	ground	Ground wire with resistance less than 4Ω	client
Gas source		0.5-0.8MPa compressed air	client
ambient temperature		25Â±3℃	client
environment humidity		30ï½90%RH or lower	client
cleanliness		Level 1,000,000	client
Vibration and shock		There is no obvious source of vibration around	client
Explosion-proof requirements		There is no explosion source around	client
Moving tools		2T and above carrying freight elevators, forklifts or cranes	client
conveyance channel		Dimensions of equipment doors, corridors, and elevators (please refer to the actual dimensions of the equipment)	client

Material requirements

1. Reference for base material requirements: (Note: The base material can be rolled and wound after solution crystallization)

project	parameter
Base material	/
Substrate width	Maxï¼180mm
Base material roll diameter	Maxï¼250mm
weight	Maxï¼50KG

Note: The new material base material is subject to the actual tape transport effect.

2. Material requirements

project	parameter
characteristic	Does not react chemically with the stainless steel material of the solution pool

Note: New materials are subject to actual results.

Scope of supply

This project involves 1 MSK-AFA-DS200-CHZSF immersion crystal coating machine, including the following main components

serial number	name	content	quantity
1	Equipment body	Frame, unwinding and correction, main drive, solution pool, drying unit, winding and correction Partial, control order	1pcs
2	Spare tools	See spare tool list for details	1pcs
3	Delivery information	Instruction Manual, Packing List	1pcs

Device specifications

1. Equipment body

1	frame	base plate	Carbon steel, hard chromium plated
2		Riser	Carbon steel, hard chromium plated
3		Attached cabinet	Aluminum profile frame, sheet metal sealing plate
4		footing	several
5	Unwinding unit	type	cantilever structure
6		Unwind the scroll	Mechanical expansion shaft, 3 inches
7		Unwinding direction	One-way unwinding
8		Unwinding drive	Passive unwinding, servo motor
9		guide roller	Metal aluminum roller surface hard oxidation
10		Tension control	Servo motor torque control
11		Correction method	Automatic correction control, sensor detects edge (note: does not work at low speed)
12	Main drive	type	Steel roller + rubber roller
13		form	Cylinder compression
14		drive	Servo motor + planetary reducer
15	solution pool	type	Lift type (2 heated + 1 non-heated)
16		Guide rollers	SUS304
17		Lift drive	Stepper motor+worm gear reducer+screw
18		lifting position	parameter settings
19		heating method	Electromagnetic heating
20		other	Install an air knife before entering the oven.
twenty one	drying unit	type	hot air drying
twenty two		heating method	Electric heating, straight heating tube
twenty three		Drying box material	Internal stainless steel, outer cold rolled plate
twenty four		Heating pack material	Stainless steel
25		Intake fan	DC fan
26		Exhaust fan	Centrifugal fan, manual damper control
27		Exhaust interface	Diameter 125mm, external 5-inch aluminum foil duct
28		Heating temperature	Internal Max.130'C
29		temperature control	The Drying Oven has a built-in thermal resistor to detect the temperature and is controlled by a temperature controller.
30		Security	Heating pack built-in overheating protection sensor
31	Winding unit	type	cantilever structure
32		Rewind the reel	Mechanical expansion shaft, 3 inches
33		Winding direction	One-way winding
34		Winding drive	servo motor
35		guide roller	Metal aluminum roller surface hard oxidation
36		tension control,	Servo motor torque control
37		Correction method	Automatic correction control, sensor detects edge (note: does not work at low speed)
38	control unit	type	Integrated, cabinet-attached structure
39		Explosion proof	none
40		Certification	none
41		system	PLC control
42		touchscreen	7-inch color screen
43		Coating method	Immersion type
44		Automatic transport	Forward automatic transport
45		Drying oven heating	Oven automatic heating, overheating protection, shutdown protection functions

2. Delivery information

serial number	project	quantity	Remark
1	Manual	1 set
2	Packing List	1 set
3	Product warranty certificate	1 set	Certificate of conformity, warranty card

3. Spare tools

serial number	project	Specification	quantity	Remark
1	Allen wrench	Metric	1 set/unit	tool
2		/	3 pcs/unit	spare parts

4. List of wearing parts

serial number	project	quantity	Solutions
1	Aluminum foil duct	1 piece/set	replace
2	Heating pipe	3 pcs/unit	replace

FAQ

QIs the operation of the equipment complicated? We need to change different solutions frequently for experiments.

A The operation is very simple. PLC + touch screen control is adopted, and the parameters are set with one click. The design of the solution pool is very intimate - three pools can be lifted and lowered, and it is convenient to wear and strap; No. 1 and No. 2 pools have heating function, and No. 3 pools do not have heating, which can meet the needs of different solutions. The inner cavity is removable, and the liquid is manually injected and discharged about 20L. It is easy to change and clean the liquid.

QI want to do a thin film crystallization coating experiment in the laboratory, soak the solution in a coil and dry it. Do you have any suitable equipment to recommend?

A The R-01/200DC immersion crystallization coater adopts the method of continuous roll-to-roll through the solution pool. The substrate is crystallized under specific conditions and then dried in a hot air oven at 130 ° C. It is suitable for laboratory-scale thin film coating preamative. The width of the equipment is 200mm, and the adjustable speed of 0.1~ 300mm/min is supported. The PLC control operation is simple, and the crystallization process and drying temperature can be accurately controlled.

Knowledge

Standard

1GB/T 41515-2022《Coating machine vocabulary》

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